• Title/Summary/Keyword: Deformation limit

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Analysis on Characteristics of Drawing Plastic Deformation for Rectangular Monel Material with Special Alloy and Rollers (특수합금 사각봉 모넬 소재의 인발 소성변형 및 롤러 특성 해석)

  • Lee, Young-Sik;Yang, Young-Joon
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_2
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    • pp.961-968
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    • 2022
  • Hydrogen embrittlement leads to the damages in bolts, nut, especially, high pressure valves, in the semiconductor facilities, hydrogen vehicles, hydrogen stations and so on. Monel material has higher strength than SUS material. Therefore, even though Monel material with special alloy is usually used to prevent the hydrogen embrittlement, it needs powerful drawing system to manufacture the rectangular or hexagonal bar using circular bar. The purpose of this study is to investigate the characteristics of plastic deformation of Monel material and 2 rollers of rolling unit in plastic limit through numerical analysis. As the results, it was predicted that, based on mean stress, as the rolling step was increased, the rolling force of rolling unit was decreased. In addition, the heat treatment for Monel material was needed because of residual stress due to plastic deformation. As for rollers, the roller was safe about 1.86 times compared with that of ultimate strength. In this study, as the roller 2 showed larger stress than roller 1, thus, roller 2 should be designed carefully to guarantee the safety. Further it was confirmed that the reaction force of roller could be helpful in bearing design.

Load-Deformation Relationship of Single Bolted Connections (단일볼트 지압접합부의 힘-변형관계)

  • Kim, Dae Kyung;Lee, Cheol Ho;Jin, Seung Pyo;Yoon, Seong Hwahn
    • Journal of Korean Society of Steel Construction
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    • v.29 no.5
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    • pp.341-352
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    • 2017
  • Well designed group bolted connections can exhibit excellent ductile behavior through the bearing mechanism until the occurrence of shear rupture in the bolt or in the connecting plate. This excellent ductility can be utilized in favor of economical connection design. In this study, comprehensive tests on single-bolt bearing connections were conducted and analyzed considering bearing boundary conditions. The primary objective was to propose a generalized bearing strength and load-deformation relationship that can be used for designing group-bolted connections. To this end, new bearing strength formula, deformation limits as well as new load-deformation relationship were first proposed. Especially the proposed load-deformation relationship can reflect the stiffness, strength, and geometrical boundary conditions of the joint. The proposed formula and relationship are validated based on test results.

A Study on the Seismic Resistance of Fill-dams by Newmark-type Deformation Analysis (Newmark 기반 변형해석에 의한 필댐의 내진저항성 연구)

  • Park, Dong Soon
    • Journal of the Earthquake Engineering Society of Korea
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    • v.18 no.4
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    • pp.161-170
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    • 2014
  • Newmark-type deformation analysis has rarely been done in Korea due to the popularity of simple pseudo-static limit equilibrium analysis and detailed time-history FE/FD dynamic analysis. However, the Korean seismic dam design code updated in 2011 prescribes Newmark-type deformation analysis as a major dynamic analysis method for the seismic evaluation of fill dams. In addition, a design PGA for dynamic analysis is significantly increased in the code. This paper aims to study the seismic evaluation of four existing large fill dams through advanced FEM/Newmark-type deformation analyses for the artificial earthquake time histories with the design PGA of 0.22g. Dynamic soil properties obtained from in-situ geo-physical surveys are applied as input parameters. For the FEM/Newmark analyses, sensitivity analyses are performed to study the effects of input PGA and $G_{max}$ of shell zone on the Newmark deformation. As a result, in terms of deformation, four fill dams are proved to be reasonably safe under the PGA of 0.22g with yield coefficients of 0.136 to 0.187, which are highly resistant for extreme events. Sensitivity analysis as a function of PGA shows that $PGA_{30cm}$ (a limiting PGA to cause the 30 cm of Newmark permanent displacement on the critical slip surface) is a good indicator for seismic safety check. CFRD shows a higher seismic resistance than ECRD. Another sensitivity analysis shows that $G_{max}$ per depth does not significantly affect the site response characteristics, however lower $G_{max}$ profile causes larger Newmark deformation. Through this study, it is proved that the amplification of ground motion within the sliding mass and the location of critical slip surface are the dominant factors governing permanent displacements.

Behavior Analysis of Soil Nailed Wall through Large Scaled Load Test (대형파괴재하시험을 통한 쏘일네일 벽체의 거동분석)

  • Kang, Inkyu;Kwon, Youngho;Park, Shinyoung;Lee, Seunghyun;Kim, Hongtaek
    • Journal of the Korean GEO-environmental Society
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    • v.9 no.3
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    • pp.51-60
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    • 2008
  • Soil nailing systems are generally many used to the temporary structure in underground excavations and reinforcements of slopes in Korea. However, large-scaled experimental studies related to soil nailing systems are mostly studies related to performance monitoring and field pullout tests. Specially, there are no researches related in the large scaled load tests of soil nailed walls in Korea. In this study, a case study on the large scaled load tests of soil nailed walls is introduced and the behavior characteristic of them is investigated. Also, they are proposed allowable deformation corresponding to the serviceability limit of soil nailed walls and ultimate deformation corresponding to the collapse state of the walls. These results can be applied to the maintenance management of soil nailed walls. And analysis on the required minimum factor of safety of soil nailed walls using the relation curve of load ratio and deformation ratio are carried out.

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Tool Temperatures to Maximize the Warm Deep-drawability of AZ31B Sheets (AZ31B 판재의 온간 디프드로잉 성형성 극대화를 위한 금형 온도)

  • Choi, S.C.;Kim, H.J.;Kim, H.Y.;Hong, S.M.;Shin, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.66-70
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    • 2008
  • In this study, the formability of AZ31B magnesium alloy sheets was investigated by the analytical and experimental approaches. Tensile tests and limit dome height tests were rallied out at several temperatures between $25^{\circ}C$ and $300^{\circ}C$ to obtain the mechanical properties and forming limit diagram (FLD). The FLD-based criterion considering the strain-path and the blank temperature was used to predict the forming limit in a deep-drawing process of cross-shaped cup by finite element analysis. This criterion proved to be very useful in determining the optimal process conditions such as blank shape, punch velocity, minimum comer radius, fillet size, and so on, through the comparison between FEA and experimental data. In particular, the temperature of each tool that provided the best formability of the blank was determined by coupled temperature-deformation analyses. A practical method that can greatly reduce the forming time by increasing the punch speed during the forming process was suggested.

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Comparison of monotonic and cyclic pushover analyses for the near-collapse point on a mid-rise reinforced concrete framed building

  • GUNES, Necmettin
    • Earthquakes and Structures
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    • v.19 no.3
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    • pp.189-196
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    • 2020
  • The near-collapse performance limit is defined as the deformation at the 20% drop of maximum base shear in the decreasing region of the pushover curve for ductile framed buildings. Although monotonic pushover analysis is preferred due to the simple application procedure, this analysis gives rise to overestimated results by neglecting the cumulative damage effects. In the present study, the acceptabilities of monotonic and cyclic pushover analysis results for the near-collapse performance limit state are determined by comparing with Incremental Dynamic Analysis (IDA) results for a 5-story Reinforced Concrete framed building. IDA is performed to obtain the collapse point, and the near-collapse drift ratios for monotonic and cyclic pushover analysis methods are obtained separately. These two alternative drift ratios are compared with the collapse drift ratio. The correlations of the maximum tensile and compression strain at the base columns and beam plastic rotations with interstory drift ratios are acquired using the nonlinear time history analysis results by the simple linear regression analyses. It is seen that these parameters are highly correlated with the interstory drift ratios, and the results reveal that the near-collapse point acquired by monotonic pushover analysis causes unacceptably high tensile and compression strains at the base columns, as well as large plastic rotations at the beams. However, it is shown that the results of cyclic pushover analysis are acceptable for the near-collapse performance limit state.

Prediction of Forming Limit in Hydroforming Processes by Using Finite Element Method and Ductile Fracture Criterion (연성파괴모델의 유한요소법을 이용한 하이드로포밍공정에의 성형한계 예측)

  • Kim, Dae-Hwan;Lei, Li-Ping;Kang, Beom-Soo
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.230-235
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    • 2000
  • By using the finite element method, the Oyane's ductile fracture integral I was calculated from the histories of stress and strain according to every element and then the forming limit of hydroforming process could be evaluated. The fracture initiation site and the forming limit fer two typical hydroforming processes, tee extrusion and bumper rail under different forming conditions are predicted in this study. For tee extrusion hydroforming process, the pressure level has significant influence on the forming limit. When the expansion area is backed by a supporter and bulged, the process would be more stable and the possibility of bursting failure is reduced. For bumper rail, the ductile fracture integral I is not only affected by the process parameters, but also by the shape of preforming blank. Due to no axial feeding on the end side of the blank, the possibility of cracking in hydroforming of the bumper rail is influenced by the friction condition more strongly than that of the tee extrusion. All the simulation results show reasonable plastic deformation, and the applications of the method could be extended to a wide range of hydroforming processes.

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Limit Velocity for Lateral Stable Bed in Natural Curved Channels (자연하천 만곡부의 횡방향 안정하상을 위한 한계속도)

  • Choe, Jong-In
    • Journal of Korea Water Resources Association
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    • v.35 no.2
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    • pp.195-201
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    • 2002
  • In this study, an equation is proposed to estimate the limit velocity for lateral stable bed in a curved channel stream. The stable bed on lateral direction is satisfied when there is no more deformation occurs on the transverse bed slope and non-scouring condition in a bend. A theoretical equation for limit velocity is derived using a transverse bed slope model. So, the limit velocity has its theoretical background in the equilibrium of two forces, lateral shear force at the bed due to longitudinal flow and the corresponding lateral bed shear force. To verify the equation, data from four natural river channels were used. There is good agreement between the calculated values using this equation and the measured values. The corrections in equation was found to be correlated with the averaged particle Froude number.

Forming Limit Diagram of an Aluminum Tube from Hydroforming tests (액압성형 시험을 통한 알루미늄 튜브 재료의 성형한계도)

  • Kim J. S.;Lee J. K.;Park J. Y.;Lee D. J.;Kim H. Y.;Kim H. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.253-257
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    • 2005
  • A tube hydroformability testing system was designed and fabricated so as to observe the forming process and to apply forming condition along arbitrarily pre-programmed internal pressure-axial feed path. The forming limit diagram of A6063 extruded tube, of 40.6 mm outer diameter and 2.25 mm thickness, was successfully obtained through free bulging and T-forming tests except the region of high positive minor strain. It is found that the data points marked on the FLD are mostly located near the strain paths from the finite element analysis excluding the cases of large axial feed. There exist data points even in the area beyond the uniaxial tension mode, since the reduction in thickness decreases due to the axial feed. The forming limit from T-forming test was considerably lower than that from free bulge test. It seems because the deformation is localized at the pole.

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Limit Loads for Circular Wall-Thinned Feeder Pipes Considering Bend Angle (굽힘각도를 고려한 원형 감육이 발생한 중수로 피더관의 한계하중)

  • Bae, Kyung-Dong;Je, Jin-Ho;Kim, Jong-Sung;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.3
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    • pp.313-318
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    • 2012
  • In CANDU, feeder pipes supply heavy water to pressure tube and steam generator. Under service conditions, Flow-Accelerated Corrosion (FAC) produces local wall-thinning in the feeder pipes. The wall-thinning in these pipes affects the integrity of the piping system, as verified in previous research. This paper provides limit loads for wallthinned feeder pipes with $45^{\circ}$ and $60^{\circ}$ bend angles, and proposes an equation that predicts the limit loads for wallthinned feeder pipes with arbitrary bend angles. On the basis of finite element limit analyses, limit loads are obtained for wall-thinned feeder pipes under in-plane bending and internal pressure. There are two cases of in-plane bending: the in-plane closing direction and the in-plane opening direction. The material is considered the effect of the large deformation, so an elastic-perfectly-plastic material is assumed in the calculations.