• 제목/요약/키워드: Deformation Compensation

검색결과 83건 처리시간 0.021초

공작기계 열오차 모델의 최적 센서위치 선정 (Selection of Optimal Sensor Locations for Thermal Error Model of Machine tools)

  • 안중용
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.345-350
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    • 1999
  • The effectiveness of software error compensation for thermally induced machine tool errors relies on the prediction accuracy of the pre-established thermal error models. The selection of optimal sensor locations is the most important in establishing these empirical models. In this paper, a methodology for the selection of optimal sensor locations is proposed to establish a robust linear model which is not subjected to collinearity. Correlation coefficient and time delay are used as thermal parameters for optimal sensor location. Firstly, thermal deformation and temperatures are measured with machine tools being excited by sinusoidal heat input. And then, after correlation coefficient and time delays are calculated from the measured data, the optimal sensor location is selected through hard c-means clustering and sequential selection method. The validity of the proposed methodology is verified through the estimation of thermal expansion along Z-axis by spindle rotation.

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동적재료모델 및 연화모델을 응용한 SAF 2507 강의 열간단조 유한요소해석 (Application of Dynamic Materials and Softening Models to the FEM Analysis of Hot Forging in SAF2507 Steel)

  • 방원규;정재영;장영원
    • 소성∙가공
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    • 제12권4호
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    • pp.308-313
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    • 2003
  • High temperature deformation and softening behavior of SAF 2507 super duplex stainless steel (SDSS) has been investigated in connection with an FEM analysis of hot forging process. Flow curves at various strain rates and temperatures were determined first from compression tests, and the kinetics of dynamic recrystallization were also formulated through the analysis of load relaxation test results. Using the dynamic materials theory proposed by Prasad, the deformation behavior was effectively determined for various conditions. Constitutive relations and recrystallization kinetics formulated from the test results were then implemented in a commercial FEM code. The forming load as well as the distribution of recrystallized volume fraction after forging was successfully predicted by means of the flow stress compensation formulated upon the volume fraction of recrystallization and adiabatic heating.

절삭력에 의한 공구와 공작물의 상대적 변형량 예측 [1] (Prediction of Relative Deformation between Cutting Tool and Workpiece by Cutting Force [$1^{st}$ paper])

  • 황영국;이춘만
    • 한국정밀공학회지
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    • 제27권9호
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    • pp.86-93
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    • 2010
  • Any relative deformation between the cutting tool and the workpiece at the machining point, results directly in form and dimensional errors. The source of relative deformations between the cutting tool and the workpiece at the contact point may be due to thermal, weight, and cutting forces. Thermal and weight deformations can be measured at various positions of the machine tool and stored in the compensation registers of the CNC unit and compensated the errors during machining. However, the cutting force induced errors are difficult to compensate because estimation of cutting forces are difficult. To minimize the error induced by cutting forces, it is important to improve the machining accuracy. This paper presents the pre-calculated method of form error induced by cutting forces. In order to estimate cutting forces, Isakov method is used and the method is verified by comparing with the experimental results. In order to this, a cylindrical-outer-diameter turning experiments are carried out according to cutting conditions.

Foundation Differential Settlement Included Time-dependent Elevation Control for Super Tall Structures

  • Zhao, Xin;Liu, Shehong
    • 국제초고층학회논문집
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    • 제6권1호
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    • pp.83-89
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    • 2017
  • Due to the time-dependent properties of materials, structures, and loads, accurate time-dependent effects analysis and precise construction controls are very significant for rational analysis and design and saving project cost. Elevation control is an important part of the time-dependent construction control in supertall structures. Since supertall structures have numerous floors, heavy loads, long construction times, demanding processes, and are typically located in the soft coastal soil areas, both the time-dependent features of superstructure and settlement are very obvious. By using the time-dependent coupling effect analysis method, this paper compares Shanghai Tower's vertical deformation calculation and elevation control scheme, considering foundation differential settlement. The results show that the foundation differential settlement cannot be ignored in vertical deformation calculations and elevation control for supertall structures. The impact of foundation differential settlement for elevation compensation and pre-adjustment length can be divided into direct and indirect effects. Meanwhile, in the engineering practice of elevation control for supertall structures, it is recommended to adopt the multi-level elevation control method with relative elevation control and design elevation control, without considering the overall settlement in the construction process.

항공기 날개 탑재 안테나의 빔 보상을 위한 X-대역 위상 배열 안테나 모듈 (X-Band Phased Array Antenna Module for the Beam Compensation of an Aircraft Wing Mounted Antenna)

  • 최우열;서정훈;김현호;백건우;홍성용
    • 한국전자파학회논문지
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    • 제27권11호
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    • pp.978-986
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    • 2016
  • 비행 중 날개 변형에 의해 바뀐 빔 방향을 보상하기 위한 X대역 위상 배열 안테나 모듈을 설계 및 제작하였다. 위상 배열 안테나 모듈은 배열 안테나, 전력분배기, 위상변위기 및 제어회로로 구성된다. 최적의 부품 선택을 위해 날개 변형 및 위상변위기의 위상 오차에 의한 방사 패턴의 변화를 시뮬레이션하였다. 제작된 위상 배열 안테나 모듈은 9.375 GHz에서 5.84 dBi의 이득, 13.6 dB의 반사손실, 10.6 %의 대역폭을 얻었다. 주빔 방향 보상 성능을 확인하기 위해 측정 장치를 구축하였다. 측정을 통해 굽힘 변형이 9 %일 때 빔 보상이 정확히 이루어짐을 확인하였다.

차량도어 조립공차 예측기술 개발 (An Advanced Prediction Technology of Assembly Tolerance for Vehicle Door)

  • 정남용;조진형;오현승;이세재
    • 산업경영시스템학회지
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    • 제41권4호
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    • pp.91-100
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    • 2018
  • The setting of values on door hinge mounting compensation for door assembly tolerance is a constant quality issue in vehicle production. Generally, heuristic methods are used in satisfying appropriate door gap and level difference, flushness to improve quality. However, these methods are influenced by the engineer's skills and working environment and result an increasement of development costs. In order to solve these problems, the system which suggests hinge mounting compensation value using CAE (Computer Aided Engineering) analysis is proposed in this study. A structural analysis model was constructed to predict the door gap and level difference, flushness through CAE based on CAD (Computer Aided Design) data. The deformations of 6-degrees of freedom which can occur in real vehicle doors was considered using a stiffness model which utilize an analysis model. The analysis model was verified using 3D scanning of real vehicle door hinge deformation. Then, system model which applying the structural analysis model suggested the final adjustment amount of the hinge mounting to obtain the target door gap and the level difference by inputting the measured value. The proposed system was validated using the simulation and showed a reliability in vehicle hinge mounting compensation process. This study suggests the possibility of using the CAE analysis for setting values of hinge mounting compensation in actual vehicle production.

소형 위성 영상안정화를 위한 능동형 광학 보정장치 설계 (Design of the Active Optical Compensation Movements for Image Stabilization of Small Satellite)

  • 황재혁;양지연;박진호;조정빈;강명수;배재성
    • 한국항공우주학회지
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    • 제43권5호
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    • pp.472-478
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    • 2015
  • 본 논문에서는 소형 위성 카메라의 영상안정화를 위해 진동외란 보상 및 궤도상 광학정렬이 가능한 능동형 광학 보정장치의 설계에 대해 연구하였다. 능동형 광학 보정장치는 초점면부 보정장치와 부경 보정장치로 이루어져 있다. 초점면부 보정장치는 영상센서에 유입되는 진동 외란을 초점면부에서 직접 보상하는 장치이다. 또한 부경 보정장치는 초점면부 보정장치와 협력하여 궤도상에서 능동적으로 광학정렬을 수행할 수 있는 장치이다. 본 논문에서는 해상도 1 m급 소형 위성에 적용 가능한 능동형 광학 보정장치 설계를 위해 소형 고해상도 위성 카메라의 요구도를 분석하고, 진동 외란 보상과 궤도상 광학정렬이 능동적으로 가능하도록 초점면부 보정장치와 부경 보정장치의 요구도를 선정하였다. 선정된 요구도를 기준으로 본 연구에서 설계된 능동형 광학 보정장치는 초점면부에서 진동외란 보상 및 초점조절, 부경에서 틸트 및 디스페이싱 보상이 가능하므로 독립적으로 5축 제어가 가능한 시스템이다.

Surf points based Moving Target Detection and Long-term Tracking in Aerial Videos

  • Zhu, Juan-juan;Sun, Wei;Guo, Bao-long;Li, Cheng
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • 제10권11호
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    • pp.5624-5638
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    • 2016
  • A novel method based on Surf points is proposed to detect and lock-track single ground target in aerial videos. Videos captured by moving cameras contain complex motions, which bring difficulty in moving object detection. Our approach contains three parts: moving target template detection, search area estimation and target tracking. Global motion estimation and compensation are first made by grids-sampling Surf points selecting and matching. And then, the single ground target is detected by joint spatial-temporal information processing. The temporal process is made by calculating difference between compensated reference and current image and the spatial process is implementing morphological operations and adaptive binarization. The second part improves KALMAN filter with surf points scale information to predict target position and search area adaptively. Lastly, the local Surf points of target template are matched in this search region to realize target tracking. The long-term tracking is updated following target scaling, occlusion and large deformation. Experimental results show that the algorithm can correctly detect small moving target in dynamic scenes with complex motions. It is robust to vehicle dithering and target scale changing, rotation, especially partial occlusion or temporal complete occlusion. Comparing with traditional algorithms, our method enables real time operation, processing $520{\times}390$ frames at around 15fps.

Simulation Research on the Thermal Effects in Dipolar Illuminated Lithography

  • Yao, Changcheng;Gong, Yan
    • Journal of the Optical Society of Korea
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    • 제20권2호
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    • pp.251-256
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    • 2016
  • The prediction of thermal effects in lithography projection objective plays a significant role in the real-time dynamic compensation of thermal aberrations. For the illuminated lithography projection objective, this paper applies finite element analysis to get the temperature distribution, surface deformation and stress data. To improve the efficiency, a temperature distribution function model is proposed to use for the simulation of thermal aberrations with the help of optical analysis software CODE V. SigFit is approved integrated optomechanical analysis software with the feature of calculating OPD effects due to temperature change, and it is utilized to prove the validation of the temperature distribution function. Results show that the impact of surface deformation and stress is negligible compared with the refractive index change; astigmatisms and 4-foil aberrations dominate in the thermal aberration, about 1.7 λ and 0.45 λ. The system takes about one hour to reach thermal equilibrium and the contrast of the imaging of dense lines get worse as time goes on.

인공 신경망을 이용한 AZ31 Mg 합금의 고온 변형 거동연구 (High temperature deformation behaviors of AZ31 Mg alloy by Artificial Neural Network)

  • 이병호;;이종수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.231-234
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    • 2005
  • The high temperature deformation behavior of AZ 31 Mg alloy was investigated by designing a back propagation neural network that uses a gradient descent-learning algorithm. A neural network modeling is an intelligent technique that can solve non-linear and complex problems by learning from the samples. Therefore, some experimental data have been firstly obtained from continuous compression tests performed on a thermo-mechanical simulator over a range of temperatures $(250-500^{\circ}C)$ with strain rates of $0.0001-100s^{-1}$ and true strains of 0.1 to 0.6. The inputs for neural network model are strain, strain rate, and temperature and the output is flow stress. It was found that the trained model could well predict the flow stress for some experimental data that have not been used in the training. Workability of a material can be evaluated by means of power dissipation map with respect to strain, strain rate and temperature. Power dissipation map was constructed using the flow stress predicted from the neural network model at finer Intervals of strain, strain rates and subsequently processing maps were developed for hot working processes for AZ 31 Mg alloy. The safe domains of hot working of AZ 31 Mg alloy were identified and validated through microstructural investigations.

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