• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.9
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• pp.418-424
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• 2017

Magnesium has a higher specific strength than other metals and is widely used industry wide due to its excellent vibration absorption ability and electromagnetic wave shielding property.For example, it is used for automobile parts such as car seat frames and cylinder heads, and is widely used in electronic products such as notebook cases and mobile phone cases. In addition, it is in the spotlight as a bone-implant material used to assist in the treatment of damaged bones when the bones are cracked or broken. Currently, Ti alloy, stainless steel and Co-Cr-Mo alloy are used as the implant material, and the Mg alloy remains in research stage. The current problem with bone implant implants is that the patients must undergo reoperation to remove the implants after joint surgery. Magnesium, however, can achieve sufficient strength compared to current materials. In addition, since it is self-decomposed after the recovery, reoperation is not necessary. In this paper, Mg alloys were designed by adding harmless Ca and Zn to the human body. In order to improve the strength and corrosion resistance, the final alloy was designed by adding a small amount of Sr as a grain refiner. The radioactive elements of Sr are harmful to the human body, but other naturally occurring Sr elements are harmless. Microstructure analysis of the alloys was performed by optical microscopy and scanning electron microscopy. The mechanical properties and corrosion characteristics were evaluated by tensile test, potentiodynamic test and immersion test.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.7
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• pp.4828-4834
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• 2015

From the moment that a firing pin triggers the detonator to the moment that a grenade leaves a barrel is called Action Time. Since a loading and percussion of 40mm grenade happens simultaneously, action time should be within a certain time in order to prevent a Jamming malfunction. Previously, unreliable action time device of 40mm grenade made it difficult to improve quality assurance of K4 Grenade Machine Gun. Here, various sensors were compared and a special device was designed to seek an accurate measurement on action time. In this device, the gap between a signal from an optical sensor in Firing Pin and that from Eddy current probe in the barrel was recorded and data were sent to a computer in real time. Confirming if action time is within the criteria, it is expected that action time plays an important role in quality assurance on 40mm grenade.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.6
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• pp.700-707
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• 2016

Recently, ammunition malfunctions of the 40mm grenade were reported during live fire training. When 72 40mm grenades were fired by the army, 11 duds were encountered. The dud ammunition rate was approximately 15%. Because ammunition is used a long time after its manufacture, it is necessary to ensure its performance after long-term storage. In this study, we attempted to decrease the dud ammunition rate of 40mm grenade (K200) fuzes through quality improvement. First, it was determined by the detonator performance test that abnormal explosions occurred due to the degradation of the detonator as a result of its aging characteristics. Second, we improved the fuze quality of the 40mm grenade. Third, we tested its shelf life to estimate its life expectancy. The shelf life of the 40mm grenade fuze obtained using the Arrhenius equation was 6.5 years for the existing grenade fuze and 45.5 years for the improved grenade fuze. This showed that the shelf life of the improved grenade was increased approximately 7 times. Therefore, the improved 40mm grenade fuze contributes to the quality improvement of the 40mm grenade by decreasing the dud ammunition rate during long term storage.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.20 no.11
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• pp.386-393
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• 2019

In this study, we investigated the cause of a voltage controller failure that occurred in the operation of a combat vehicle and attempted to establish a solution for the failure. The failure in the voltage controller was found to be related to thermal resistance, which could be identified by disassembly analysis and a high temperature operation test. Especially, in the disassembly analysis, there was damage caused by high temperature such as soot on the molding material and cracking of the resisters. In addition, in the high temperature operation test, the test results show that the internal temperature of the voltage controller was relatively higher than the external temperature. This means that the voltage controller failure could be attributed to the excessive heat and insufficient thermal resistance. In order to improve the thermal resistance of the voltage controller, several designs with changing circuits and structures were devised. Improvement of thermal resistance was verified by measuring reduction of internal temperatures in the high temperature comparison test.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.6
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• pp.627-635
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• 2017

Modern warfare is gradually changing into a network war, and information electronic warfare is also progressing. In modern war, electronic warfare is all military activity concerned with electromagnetic field use, such as signal collecting, communication monitoring, information analysis, and electronic attack. The one key function of signal collecting for enemy signal analysis, direction finding, collects the signal radiated from enemy area and then calculates the enemy direction. This paper examined the Watson-Watt algorithm for an amplitude direction finding system and CVDF algorithm for phase direction finding system and analyzed the difference in the direction finding accuracy between in the clean electromagnetic field environment and in the real operating field environment of electronic warfare system. In the real field, the direction finding accuracy was affected by the reflected field from the surrounding obstacles. Therefore, this paper proposesan enhanced direction finding process for reducing the effect. The result of direction finding by applying the proposed process was enhanced above $1.24^{\circ}$ compared to the result for the existing process.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.6
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• pp.44-52
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• 2017

In this paper, we propose a DFD (Digital Frequency Discriminator) design that has better frequency discrimination and a smaller size. Electronic warfare equipment can analyze different types of radar signal such as those based on Frequency, Pulse Width, Time Of Arrival, Pulse Amplitude, Angle Of Arrival and Modulation On Pulse. In order for electronic warfare equipment to analyze radar signals with a narrow pulse width (less than 100ns), they need to have a special receiver structure called IFM (Instantaneous Frequency Measurement). The DFD (Digital Frequency Discriminator) is usually used for the IFM. Because the existing DFDs are composed of separate circuit devices, they are bulky, heavy, and expensive. To remedy these shortcomings, we use a three delay line ($1{\lambda}$, $4{\lambda}$, $16{\lambda}$) in the DFD, instead of the four delay line ($1{\lambda}$, $4{\lambda}$, $16{\lambda}$, $64{\lambda}$) generally used in the existing DFDs, and apply the microwave integrated circuit method. To enhance the frequency discrimination, we detect the pulse amplitude and perform temperature correction. The proposed DFD has a frequency discrimination error of less than 1.5MHz, affording it better performance than imported DFDs.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.7
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• pp.82-89
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• 2020

Among the explosives in ammunition, the delay elements, which are used as a retardant, could be influenced by the ambient temperature in the Republic of Korea, where the highest and lowest average annual temperature difference is clear. On the other hand, there has been no domestic research on this. This study examined the linear burning rates of the zirconium-nickel delay elements depending on the ambient temperature in South Korea. The ambient temperature data of South Korea were obtained from the meteorological administration, which was used to set the experimental conditions. The operational time for the K414 fuze was measured by changing the ambient temperature by 10 ℃ from -40 ℃ to 50 ℃. To convert the delay time into the burning rates, the height of the delay element in the K414 fuze body was used. The results indicated that the characteristics of the burning rates for the zirconium-nickel delay element could be estimated as linear, and both the burning rates and the delay time of the zirconium-nickel delay element were 2.73mm/ms and -4.18ms, respectively. This led to an approximately 80 ms delay time difference in the environment where the highest and lowest average annual temperature difference was above 20 ℃. Therefore, the delay time reflecting the ambient temperature should be considered when the test evaluation criteria of zirconium-nickel delay elements are established.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.7
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• pp.191-200
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• 2020

Tracked military vehicles are operated under harsher conditions and climates than ordinary vehicles, and the components require high degrees of reliability and durability. A diesel engine is the main power generator, and when the vehicle breaks down, there is a high possibility of causing a large-scale accident. Therefore, analyzing the cause of engine failure can be important for preventing similar cases that may occur. In this study, we clarified the mechanism of engine failure according to an overhaul test, hardness measurement, and an analysis of the fracture surface. The overhaul test confirmed that a bolt was separated from the connecting rod (number 4). In addition, the hardness measurement results of the connecting rod bolt conformed to the standard, and it was found that the bolt fracture was ductile fracture through an analysis of the fracture surface. Based on the results, it was concluded that damage to a diesel engine of a tracked military vehicle was caused by separating and damage caused by loosening of the connecting rod bolts, resulting in cascading damage. The results of the study could be used as reference examples and could be useful for another study on engine failure analysis.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.19 no.5
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• pp.557-562
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• 2018

Unlike live ammunition which has killing power due to the use of high explosives, training ammunition has only the limited explosive effect needed for training purposes, so the risk of accidents is lowered. Because training ammunition is used in large quantities during military drills, the problem of environmental pollution occurs. As most of the waste is left out in the training field, using bio-degradable polymers such as Polylactic Acid (PLA) can provide a solution to these environmental issues. However, bio-degradable polymers such as PLA usually have poor thermal and mechanical properties compared with other general purpose polymers, so they need to be improved before they can be used for military purposes. In this study, Talc is added to the PLA used for the parts of Training Grenades to improve some of their properties and the changes of their thermal and mechanical properties were verified. In the case of the 1 wt.% ~ 5 wt.% PLA/Talc blends, the thermal properties were improved in proportion to the content of Talc, but the best mechanical properties were observed for the 1 wt.% and 3 wt.% PLA/Talc blends.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.7
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• pp.677-687
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• 2017

Aircraft can often be exposed to a variety of environments and vibrations such as engine, hydraulic pump, aerodynamic force. These may cause cracking and destruction of the mechanical structure and sub-components by high-cycle fatigue. The axial piston type pump which is usually applied to the aircraft hydraulic pump can be necessarily accompanied by the fluid pulsation by continuous rotation of the axial piston. The fatigue crack was identified at the dampener fitting welding zone to prevent vibration damping during the running of aircraft equipped with this type of pulsation hydraulic pump. In order to understand the root cause of this matter, fracture and component analyses were carried out and also integral type dampener fitting was applied to prevent recurrence of the crack as a subject of design improvements. Structural integrity stress analysis, fatigue analysis, qualification test and aircraft system equipped test was conducted to verify the design validity in application to integral type dampener fitting. The test results were sufficiently satisfactory with the demand lifetime of the material from the various types of test as conducted and the subject of design improvement in this study could be objectively evaluated that shall be applied to the operational aircraft.