• 제목/요약/키워드: Defect tolerance

검색결과 36건 처리시간 0.033초

R&D 분야의 목표 시그마 수준 설정과 설계 공차의 강건 한계 결정에 대한 연구 (A study on target Sigma Level at R&D stage and robust limits for design margins)

  • 고승곤
    • 응용통계연구
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    • 제29권2호
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    • pp.369-379
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    • 2016
  • 시그마 수준(sigma level)이란 미국 모토롤라사에 의해 소개된 프로세스 능력 지수로서 1970년대 이후 널리 활용되고 있는 다양한 지수들 중의 하나이다. 이는 다른 지수들과 비교할 때 모 프로세스의 확률 분포에 기초한다는 장점을 갖지만 양산 단계를 가정한 것으로 R&D 분야의 시제품 그리고/또는 초도 양산품 단계에 직접 적용하는 것은 적절하지 못할 수 있다. 이에 본 논문은 시그마 수준을 계산할 때 가정하는 치우침에 대한 통계적 고찰을 통하여 양산단계에서 6 시그마 품질 수준을 달성하기 위한 개발 단계의 시제품 그리고/또는 초도 양산품의 목표 시그마 수준 설정 방법을 소개한다. 그리고 이를 기초로 개발과 양산 단계에서 경제성을 달성할 수 있는 설계 공차의 강건 한계 도출 방법을 제시해 보고자 한다.

Laser Weld Quality Monitoring System

  • Park, H.;Park, Y.;S. Rhee
    • International Journal of Korean Welding Society
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    • 제1권1호
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    • pp.7-12
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    • 2001
  • Real time monitoring has become critical as the use of laser welding increases. Plasma and spatter are measured and used as the signal for estimating weld quality. The estimating algorithm was made using the fuzzy pattern recognition with the area of data that is beyond the tolerance boundary. Also, an algorithm that detects the spatter and the localized defect was created in order to kd the partially produced pit and the sudden loss of weld penetration. These algorithms were used in quality monitoring of the $CO_2$ laser tailored blank weld. Statistical program that can display the laser weld quality result and the signal transition was made for the first stage of the remote control system.

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분말 사출 성형 기술 (Powder Injection Molding Technology)

  • 하태권;성환진;안상호;장영원
    • 소성∙가공
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    • 제12권6호
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    • pp.521-528
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    • 2003
  • Powder injection molding (PIM) uses the shaping advantage of injection molding but is applicable to metals and ceramics. This process combines a small quantity of polymer with an inorganic powder to form a feedstock that can be molded. After shaping, the polymeric binder is extracted and the powder is sintered, often to near-theoretical densities. According1y, PIM delivers structural materials in a shaping technology previously restricted to polymers. The process overcomes the shape limitations of traditional powder compaction, the costs of machining, the productivity limits of isostatic pressing and slip casting, and the defect and tolerance limitations of conventional casting. Since 1980s when major attention was given to PIM process, it has been widening the application area from small parts with complex shape and tailored properties to structural parts requiring strength and ductility as in automotive, military and medical industries.

분말사출성형된 17-4 PH STS 소결체의 밀도에 따른 인장 특성 (Effect of Relative Density on the Tensile Properties of Powder Injection Molded PH 17-4 Stainless Steel)

  • 성환진;하태권;안상호;장영원
    • 한국분말재료학회지
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    • 제9권4호
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    • pp.211-217
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    • 2002
  • It is well known that the powder injection molding(PIM) process can overcome the shape limitations of traditional powder compaction, the costs of machining, the productivity limits of isostatic pressing and slip casting, and the defect and tolerance limitations of conventional casting. Increasing demands from industry for not only the dimensional accuracy nut mechanical strength in PIMed parts have had much effort focused on the investigation of mechanical properties of mechanical strength in PIMed parts have had much effort focused on the investigation of mechanical properties of sintered parts formed with high-strength metallic powders. The 17_4 PH $10\mu{m}$ were injection-molded into flat tensile specimens. Sintering of the compacts was carried out at the various temperatures ranging from 900 to $1350^{\circ}C$. Sintering behavior of the compacts and tensile properties of sintered specimens were investigated.

Unusual Applications of Kendrick Plots: Recalibration and Tolerance

  • Thierry N. J. Fouquet;Orlando Cabarcos
    • Mass Spectrometry Letters
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    • 제14권4호
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    • pp.173-177
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    • 2023
  • Kendrick plots offer an alternative visualization of mass spectral data which reveals ion series and patterning by turning a mass spectrum into a map, plotting the fractional mass (wrongly called mass defect) as a function of mass-to-charge ratios and ion abundances. Although routinely used for polymer mass spectrometry, two unreported applications of these Kendrick plots are proposed using the program "kendo2": the graphical recalibration of a mass spectrum via the simulation of a theoretical fractional mass and a multi-segment fit; and the rapid evaluation of scan-to-scan variation of accurate mass measurements used as tolerances for the blank subtraction of UPLC-MS data files. Both applications are compatible with any type of high-resolution MS data including LC/GC-MS(/MS).

푸리에 광학의 디스플레이 기판 결함 검출에의 활용 (Application of Fourier Optics to Defect Inspection of Display Substrates)

  • 정영진;이광
    • 한국광학회지
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    • 제28권1호
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    • pp.1-8
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    • 2017
  • 본 연구에서는 디스플레이 기판의 결함 검출을 위해 푸리에 광학을 이용하는 방법에 대하여 제안하였다. 제안하는 방법은 고배율의 광학계를 사용하지 않기 때문에 비용적 부담이 적은 결함 검출 시스템을 구현하는데 사용될 수 있다. 그리고, 제안하는 방법은 고배율 광학계의 짧은 피사계 심도에 기인하는 기판과 카메라 간의 거리 변화에 대한 엄격한 허용오차를 피할 수 있다. 또한, 카메라와 기판의 가까운 거리로 생기는 접촉으로 인한 손상의 가능성을 피할 수 있다. 푸리에 변환의 특성에 의해 규칙적 패턴인 기판의 위치변화는 회절된 빛의 세기분포에는 영향을 미치지 않기 때문에 검출 알고리즘을 기존의 방식보다 더 간단하게 구현할 수 있다. 제안하는 결함 검출 방법을 전산모사와 함께 설명하고 액정디스플레이의 컬러필터 기판을 예로 실험을 통해 검증하였다.

분말사출성형을 통해 제조된 PH 17-4 STS 강의 소결온도에 따른 인장 특성 (Effect of Sintering Temperature on the Tensile Properties of Powder Injection Molded PH 17-4 STS)

  • 성환진;하태권;안상호;장영원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 추계학술대회 논문집
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    • pp.305-308
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    • 2001
  • Powder injection molding (PIM) uses the shaping advantage of injection molding but is applicable to metals and ceramics. This process combines a small quantity of polymer with an inorganic powder to form a feedstock that can be molded. After shaping, the polymeric binder is extracted and the powder is sintered often to near-theoretical densities. Accordingly, PIM delivers structural materials in a shaping technology previously restricted to polymers. The process overcomes the shape limitations of traditional powder compaction, the costs of machining, the productivity limits of isostatic pressing and slip casting, and the defect and tolerance limitations of casting. The 17-4 PH stainless steel powders with average diameter of $10{\mu}m$ were injection-molded into flat tensile specimens. Sintering of the compacts was carried out at the various temperatures ranging from 900 to $1350^{\circ}C$. Sintering behavior of the compacts and tensile properties of sintered specimens were investigated.

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이동 호스트의 효율적 결함 복구를 위한 Lazy 기법의 성능 개선 (Performance Improvement of Lazy Scheme for an Efficient Failure Recovery of Mobile Host)

  • 권원석;김성수;김재훈
    • 한국정보처리학회논문지
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    • 제7권9호
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    • pp.2969-2979
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    • 2000
  • 이동 호스트는 이동 호스트 자체의 결함, 네트워크 연결 단절, 무선 링크의 결함 등 기존 유선 네트워크에서는 찾아볼 수 없는 새로운 결함 원인들을 포함하고 있다. 현재 이동 컴퓨팅 연구 중에서 이동 호스트의 결함을 효율적으로 대처하는 결함 허용 기법에 관한 연구는 미미한 실정이다. 이동 호스트의 결함 복구 기법인 Lazy 기법은 비용 면에서는 효율적이지만 이동 호스트의 체크포인트를 소유하고 있는 기지국의 결함 발생 시 이동 호스트가 결함으로부터 복구될 수 없다는 단점을 가지고 있다. 본 논문에서는 위와 같은 Lazy 기법의 성능을 개선할 수 있는 새로운 Redundant Lazy 기법을 제안하고 성능을 분석한다.

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Carbon Fibres for the Repair of Abdominal Wall Defects in Rabbits

  • Gangwar, A.K.;Sharma, A.K.;Kumar, Naveen;Maiti, S.K.;Kumar, N.;Gupta, O.P.;Goswami, T.K.;Singh, Rajendra
    • Carbon letters
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    • 제6권1호
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    • pp.15-24
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    • 2005
  • Sixteen clinically healthy New Zealand white rabbits of either sex were divided into two equal groups I and II of 8 animals each. Under thiopental sodium (2.5%) anaesthesia a linear full thickness abdominal wall defect of 3 cm in length was created and repaired with continuous suture pattern using 3000 filaments of carbon fibres and 1~0 black braided nylon suture, ingroup I and II respectively. Increased vascularity was observed in carbon fibres (group I) and on day 30 the carbon fibres were covered by white fibrous tissue. Significantly higher (P < 0.05) values of glucose was seen on day 14 in group I, whereas, decrease in glucose value was observed in group II. Histopathologically, the carbon fiber implant induced extensive fibrous tissue (collagen fiber) reaction. Negligible inflammatory cells in the stroma indicate the host tissue tolerance to carbon fibers. Histochemically, gradually increased alkaline phosphatase activity up to day 14 in group I, suggested the proliferation of fibroblasts in early stages.

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폴리머 몰드를 이용한 금속 나노분말의 미세부품 제조 (Fabrication of Micro Component of Metallic Nano Powder Using Polymer Mold)

  • 이우석;김상필;이혜문;배동식;최철진
    • 한국분말재료학회지
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    • 제14권3호
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    • pp.202-207
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    • 2007
  • Novel polymer mold process for fabrication of microcomponents using metal nanopowders was developed and experimentally optimized. Polymer mold for forming green components was produced by using a hard master mold and polydimethylsiloxane (PDMS). In the preparation of metallic powder premix for the green components without any defect, 90 wt.% 17-4PH statinless steel nanopowders and 10 wt.% organic binder were mixed by a ball milling process. The green components with very clear gear shape were formed by filling the powder premix into the PDMS soft mold in surrounding at about $100^{\circ}C$. Cold isostatic pressing (CIP) was very potent process to decrease a porosity in the sintered microcomponent. The microgear fabricated by the improved process showed a good dimension tolerance of about 1.2%.