• 제목/요약/키워드: Defect inspection

검색결과 599건 처리시간 0.032초

CCD 카메라를 이용한 플라스틱 결함 검사 시스템 (Plastics defect Inspection System using CCD Camera)

  • 명상일;김성대;김관형
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2015년도 추계학술대회
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    • pp.1067-1068
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    • 2015
  • 자동차 부품생산 시 발생할 수 있는 다양한 결함을 생산 공정 중에 결함을 발견하는 것은 사후 비용절감 부분에서 매우 중요하다. 특히 플라스틱과 같은 사출성형(injection molding) 경우 흠집(scratch) 및 미성형이 빈번하게 발생되어 납기지연에 주 원인이 되고 있다. 본 논문에서는 LabView 기반의 비젼시스템(vision system)을 활용하여 플라스틱 제품에 발생할 수 있는 다양한 결함을 검출할 수 있는 검출시스템을 개발하고자 한다. 또한 발생된 결함을 DB 화하여 결함 원인을 분석할 수 있는 데이터를 확보하고, 불량률을 줄여 생산 공정을 개선하고자 한다.

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EL-CID를 이용한 발전기 고정자 철심의 건전성 평가 (Healthy Assessment of Generator Stator Cores using EL-CID (ELectromagnetic Core Imperfection Detector))

  • 김병래;김희동
    • 전기학회논문지
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    • 제58권2호
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    • pp.356-362
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    • 2009
  • The ELectromagnetic Core Imperfection Detector (EL-CID) test was performed on a small generator in the laboratory and a gas turbine generator in the field to assess the fault condition of generator stator core. Artificial defects with six different sizes were introduced in the small generator. The scan results on six defects show a very large increase in the magnitude of fault current compared to that obtained with a healthy core. After the stator core heats up, a thermal imaging camera was used to detect hot spot on the inner surface of the core for comparison. Several faults were found during inspection of the gas turbine generator with the EL-CID. It has been shown that the existence of a fault can be determined by monitoring the magnitude of fault current.

Image Processing Algorithms for Non-destructive Testing

  • Lee, SangBock
    • 한국컴퓨터정보학회논문지
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    • 제21권9호
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    • pp.45-49
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    • 2016
  • In this study, an image processing algorithm was developed to increase readability of the images of specific parts of a KTX train acquired by using a mobile digital radiographic testing device in a situation where a running train is stopped. The image processing algorithm was realized by using a Visual C++ development tool. The algorithm developed in this study allows to select an interested region in the acquired images when the interested region is suspected to cause a problem, and applies a thinning process based Sobel operators to the selected region. The experimental results show that the readability of defect parts that are not visible to naked eyes was increased through edge detector. Application of the algorithm developed in this study may help to accurately read non-destructive inspection images.

결함 원인 분석을 통한 코드검증 절차 도입 방안 (Introducing Code Inspection Procedure Based on Defect Causal Analysis)

  • 노지호;이인환
    • 한국정보처리학회:학술대회논문집
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    • 한국정보처리학회 2003년도 추계학술발표논문집 (하)
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    • pp.1633-1636
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    • 2003
  • 코드검증은 소프트웨어공학에서 제안한 개발 프로세스 상의 여러 절차 중 비용 대 효과 측면에서 가장 효과적이라고 알려져 있다. 그러나 코드검증 절차 도입 초기에는 적용에 따른 기대 수준이 낮으며, 추가 작업에 대한 개발자와 관리자의 부담이 높기 때문에 투입시간, 자원할당 등의 계획은 설득력 있는 근거를 바탕으로 체계적으로 수립되어야 한다. 본 논문에서는 기존 제품 개발 시 발생 되었던 결함의 원인 분석과 결함 제거에 투입된 공수 산출을 바탕으로 코드검증 절차를 개발 프로세스 상에 도입, 계획할 수 있는 방안을 제시한다.

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내부 부식 감육부를 갖는 압력용기의 패치 보강 및 안전성 평가 (Patch Reinforcement and Safety Evaluation for Pressure Vessel with Internal Wall Thinning)

  • 송태광;전윤재;명만식;김윤재;이태희;박지윤
    • 한국안전학회지
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    • 제23권5호
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    • pp.22-29
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    • 2008
  • This paper provides the evaluation method for the pressure vessel with internal wall-thinning defect, which is based on ASME design criteria. Pressure vessel has wall-thinning partially and patch reinforcement has been attached for reliable operating. However, present partial wall thinning could be through wall thinning at the next inspection time with present corrosion progress speed. Therefore safety margin was calculated for various conditions from present wall-thinning condition to additive patch reinforced condition via two-dimensional and three-dimensional, geometrically linear FE analyses using elastic materials.

다중의 초점면 영상을 통한 구면 렌즈의 이물 검사 (Defect Inspection of Globular Lens Using Multiple Focal Plane Images)

  • 박종원;장진우;정호영;최경주
    • 한국정보처리학회:학술대회논문집
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    • 한국정보처리학회 2014년도 추계학술발표대회
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    • pp.1014-1017
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    • 2014
  • 모바일 카메라 모듈의 성능 향상에 따라, 카메라 렌즈의 미세한 오염도 큰 불량요인으로 작용하게 되었다. 그로인한 새로운 검사 시스템들과 검사방법이 제안되었다. 본 논문에서 제안하는 새로운 검사방식은 영상처리를 통해 기존에 비해 정확도가 높고, 전처리 횟수가 적은 이점이 있어 산업현장에서 적용 시 효율성 증대를 기대할 수 있다.

송전선로 애자의 비파괴 검사를 위한 능동형 진동 측정센서 (Active Vibration Measuring Sensor for Nondestructive Test of Electric Power Transmission Line Insulators)

  • 이재경;박준영;조병학
    • 전기학회논문지P
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    • 제57권4호
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    • pp.424-430
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    • 2008
  • A new active vibration measurement system in electric power transmission line is presented, using in the nondestructive test. With a permanent magnet and a couple of coils, the system exerts impact force to a test object and in turn picks up the vibration of the object. The natural frequency with the amplitude obtained from the system are used as a basis for the detection of defects in the object. The system is controlled by an electronic device designed to facilitate the fully automated testing process with consistent repeatability and reliability which are essential to the nondestructive test. The system is expected to be applied to the wide area of defect detection including the classification of mechanical parts in production and inspection processes.

프리필터를 이용한 TFT-LCD 패널의 자동 결함 검출 (Automatic Defect inspection of TFT-LCD Panels Using a Pre-Filter)

  • 남승욱;서성대;남현도;안동준
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 제38회 하계학술대회
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    • pp.1864-1865
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    • 2007
  • In this paper, we proposed pre-filter algorithms which using frequency domain analysis method, for the detections of defects in large-sized Thin Film Transistor-Liquid Crystal Display(TFT-LCD) panel surfaces. We performed frequency analysis with 1-D, 2-D FFT methods for extract periodic patterns of lattice structures in TFT-LCDs. To remove this patterns, band-stop filters were used for eliminating specific frequency components. In order to acquire only defected images, we used 2-D inverse FFT methods which can be reverts images that remains defects.

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지지대 부근의 전열관 결함으로 인해 발생되는 보빈 와전류신호의 예측 및 분석 (Prediction and Analysis of Bobbin ECT Signals generated by Tube Defects near Support Plate)

  • 신영길;이윤태
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2005년도 제36회 하계학술대회 논문집 B
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    • pp.942-944
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    • 2005
  • In this study, eddy current signals from various anomalous defects in the heat exchanger tube are predicted af their signal slope characteristics no analyzed. The signal changes due to frequency increase are also observed. Based in the accumulated knowledge, the analysis of superimposed signal is attempted which includes the effects of support plate. Both differential and absolute bobbin probe signals are analyzed. For the prediction of signals, axisymmetric finite element modeling is used and this leads us to the utilization of slope angle analysis of the signal. Results show that differential signals are useful to locate the position of defect under the support plate and absolute signals no easy to predict and analyze even though they no superimposed signals. Combined use of these two types of signals will accomplish a reliable inspection.

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Detection of Subsurface Defects in Metal Materials Using Infrared Thermography; Image Processing and Finite Element Modeling

  • Ranjit, Shrestha;Kim, Won Tae
    • 비파괴검사학회지
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    • 제34권2호
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    • pp.128-134
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    • 2014
  • Infrared thermography is an emerging approach to non-contact, non-intrusive, and non-destructive inspection of various solid materials such as metals, composites, and semiconductors for industrial and research interests. In this study, data processing was applied to infrared thermography measurements to detect defects in metals that were widely used in industrial fields. When analyzing experimental data from infrared thermographic testing, raw images were often not appropriate. Thus, various data analysis methods were used at the pre-processing and processing levels in data processing programs for quantitative analysis of defect detection and characterization; these increased the infrared non-destructive testing capabilities since subtle defects signature became apparent. A 3D finite element simulation was performed to verify and analyze the data obtained from both the experiment and the image processing techniques.