• 제목/요약/키워드: Defect inspection

검색결과 599건 처리시간 0.028초

적외선열화상을 이용한 복합소재대차의 결함평가 (Thermographic Defects Evaluation of Railway Composite Bogie)

  • 김정국;권성태;김정석;윤혁진
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 춘계학술대회 논문집
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    • pp.548-553
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    • 2011
  • The lock-in thermography was employed to evaluate the defects in railway bogies. Prior to the actual application on railway bogies, in order to assess the detectability of known flaws, the calibration reference panel was prepared with various dimensions of artificial flaws. The panel was composed of polymer matrix composites, which were the same material with actual bogies. Through lock-in thermography evaluation, the optimal frequency of heat source was determined for the best flaw detection. Based on the defects information, the actual defect assessments on railway bogie were conducted with different types of railway bogies, which were used for the current operation. In summary, it was found that the novel infrared thermography technique could be an effective way for the inspection and the detection of surface defects on bogies since the infrared thermography method provided rapid and non-contact investigation of railway bogies.

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Non-Destructive Evaluation of Semiconductor Package by Electronic Speckle Pattern Interferometry

  • Kim, Koung-Suk;Kang, Ki-Soo;Jung, Seung-Tack
    • Journal of Mechanical Science and Technology
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    • 제19권3호
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    • pp.820-825
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    • 2005
  • This paper proposes non-destructive ESPI technique to evaluate inside defects of semiconductor package quantitatively. Inspection system consists of ESPI system, thermal loading system and adiabatic chamber. The technique has high feasibility in non-destructive testing of semiconductor and gives solutions to the drawbacks in previous technique, time-consuming and the difficulty of quantitative evaluation. In result, most of defects are classified in delamination, from which it is inferred to the insufficiency of adhesive strength between layers and nonhomogeneous heat spread. The $90\%$ of tested samples have a delamination defect started at the around of the chip which may be related to heat spread design.

Non-contact damage monitoring technique for FRP laminates using guided waves

  • Garg, Mohit;Sharma, Shruti;Sharma, Sandeep;Mehta, Rajeev
    • Smart Structures and Systems
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    • 제17권5호
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    • pp.795-817
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    • 2016
  • A non-contact, in-situ and non-invasive technique for health monitoring of submerged fiber reinforced polymers (FRP) laminates has been developed using ultrasonic guided waves. A pair of mobile transducers at specific angles of incidence to the submerged FRP specimen was used to excite Lamb wave modes. Lamb wave modes were used for comprehensive inspection of various types of manufacturing defects like air gaps and missing epoxy, introduced during manufacturing of FRP using Vacuum Assisted Resin Infusion Molding (VARIM). Further service induced damages like notches and surface defects were also studied and evaluated using guided waves. Quantitative evaluation of transmitted ultrasonic signal in defect ridden FRPs $vis-{\grave{a}}-vis$ healthy signal has been used to relate the extent of damage in FRPs. The developed technique has the potential to develop into a quick, real time health monitoring tool for judging the service worthiness of FRPs.

FRP 박스부재의 결함평가를 위한 위상배열초음파 적용성 평가 (Phased Array Ultrasonic Application for Defects Estimation of FRP Box Member)

  • 곽계환;양동운;김호선;이호현;윤국현
    • 한국농공학회논문집
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    • 제52권5호
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    • pp.69-76
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    • 2010
  • The structural material with the highest possibility of new materials that will be used in the future construction field is fiber reinforced polymer. The current studies on FRP members by using such excellent material characteristics mostly focused on stability, composite problem, and durability of FRP members. The initially constructed FRP members secure excellent stability and durability compared to reinforced concrete and steel materials, but measures for defections during the periodical inspection, methods for detecting breakages, and maintenance and reinforcement are not insufficient. Accordingly, this study proposed a measurement system using the FRP sensor to evaluate the safety of the FRP modular box member, and applied the phased array ultrasonic technique to detect the defects and damage likely to occur during the performance period.

다중 접착계면의 초음파 전달 모델 연구 (A Study on Ultrasonic Wave Propagation Model in Multi-Layer Media)

  • 임수용;김동륜
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2011년도 제37회 추계학술대회논문집
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    • pp.912-918
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    • 2011
  • 본 연구는 다중 접착계면에서의 초음파 전달 현상을 시스템 응답함수의 일반식을 사용하여 시뮬레이션을 수행하였고, 추진기관의 모의결함시편을 제작하여 모델링의 결과를 검증하였다. 실험 결과 추진제-라이너 미접착 결함을 초음파 펄스 반사법으로 검출할 수 있었으며, 시뮬레이션 결과와 측정된 초음파 파형이 잘 일치함을 알 수 있었다.

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교량의 피로강도를 고려한 맞대기용접부 불안전용입 한계결함 결정에 관한 연구 (An Experimental Study on Allowable Size of Incomplete Penetration in Butt Joint Bridge Weld Considering Fatigue Strength)

  • 백영남;장영권
    • Journal of Welding and Joining
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    • 제18권3호
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    • pp.68-75
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    • 2000
  • The incomplete penetration(IP) discontinuity in butt joint weld, which is detected during safety analysis of the steel bridge by nondestructive evaluation(NDE) method, is classified as unacceptable defect according to the NDE codes and standards. In fact, there are a little allowance in butt joint weld in the view point of design criterion, and also detected IP discontinuity should be classified and evaluated for the fatigue strength and residual life estimation. In this study, we performed fatigue test to evaluate the fatigue strength of high strength steel(SWS490A) containing IP discontinuities in various size, the results compared and classified according to the bridge construction standard specification which published by korea administration of construction and traffic. Experimental results could be used to evaluate and estimate the IP discontinuities considering different stress range in butt joint bridge weld during periodic safety inspection.

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백라이트 유닛의 결함 검사를 위한 비전 시스템 개발 (Development of Vision system for Back Light Unit of Defect)

  • 조상희;한창호;오춘석;유영기
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2005년도 학술대회 논문집 정보 및 제어부문
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    • pp.127-129
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    • 2005
  • 본 연구에서는 백라이트 유닛의 검사를 위한 머신비전 시스템을 구축한다. 시스템은 크게 하드웨어와 소프트웨어로 나눌 수 있고 하드웨어는 조명부, 영상획득부, 로봇 암 제어부로 분류된다. 조명부는 36W FPL램프로 구성되었고 조명부의 상판에 아크릴판을 거치대로 이용하여 백라이트 유닛을 거치한다. 로봇 암 제어부는 2축 로봇 암을 제어하여 로봇 암의 센서부착 지지대에 부착된 CCD 센서를 이동시킨다. 이와 동시에 영상획득부에서는 이미지를 획득하여 PC로 전송한다. 소프트웨어의 화상처리 검사 알고리즘은 일정 패턴이 있는 도광판에 대한 검사 알고리즘과 일정패턴이 없근 백라이트 유닛에 대한 검사 알고리즘으로 분리된다. 일정 패턴이 인쇄되어 있는 패널에 대한 검사 알고리즘은 모폴로지 연산을 이용하는 템플릿 체크방법과 블록 매칭 방법이 사용되었고 일정패턴이 없는 유닛에 대한 검사는 개선된 Otsu 방법을 이용하여 얼룩이나 흐릿한 결함에 대한 결함을 검출하였다. 실험결과 불균일한 결함과 밝기가 일정하지 않은 결함일지라고 90% 이상의 검출율로 뛰어난 성능을 입증하였다.

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배경 적응 Weber-Fechner Fraction (Background Adjusted Weber-Fechner Fraction)

  • 이동하;김종오;송규익
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2003년도 신호처리소사이어티 추계학술대회 논문집
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    • pp.335-338
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    • 2003
  • The recognition limit of brightness difference in the visual system of human has not been studied system-atically. In this paper, endeavor to calculate surround adapted Weber-Fechner fractions based on the crispening effect was added to the traditional Weber-Fechner fractions. It is found that surround adapted fractions have reduced to 1/3 of the traditional fractions. As compared with Breitmeyer's experiments, the presented result is a reasonable one. It can be used as some guide to design the digital display system when a designer needs to decide bit count of digital signal in considering of the limit of brightness level, and as the inspection tool of display manufacturing of brightness smear, defect, and so on.

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Advances in Damage Visualization Algorithm of Ultrasonic Propagation Imaging System

  • Lee, Jung-Ryul;Sunuwar, Nitam
    • 비파괴검사학회지
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    • 제33권2호
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    • pp.232-240
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    • 2013
  • This paper presents recent advances in damage visualization algorithms of laser generated ultrasonic propagation imaging(UPI) system. An effective damage evaluation method is required to extract correct information from raw data to properly characterize anomalies present in structure. A temporal-reference free imaging system provides easy and rapid defect inspection capability with less computational complexity. In this paper a number of methods such as ultrasonic wave propagation imaging(UWPI), anomalous wave propagation imaging(AWPI), ultrasonic spectral imaging(USI), wavelet ultrasonic propagation imaging(WUPI), variable time window amplitude mapping(VTWAM), time point adjustment(TPA), time of flight and amplitude mapping(ToF&Amp) and ultrasonic wavenumber imaging(UWI) are discussed with instances of successful implementation on various structures.

Field Inspection of Phase-Array Ultrasonic for PolyEthylene Electrofusion Joints

  • Kil, Seong-Hee;Jo, Young-Do;Yoon, Kee-Bong
    • 한국가스학회지
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    • 제16권1호
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    • pp.22-25
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    • 2012
  • Welding and/or fusion in polyethylene(PE) system made on site is focused on the control of the welding or fusion process to follow proper procedure. The process control is important, but it is not sufficient for the long term reliability of a pipe system. To achieve the rate of failure close to zero, Non Destructive Testing(NDT) is necessary in addition to joining process control. For electrofusion joints several non-destructive testing methods are available. The ultrasonic phased array technique is possible to detect various defects including wire deviations and regions with lack of fusion. In this studies, testing was carried to detect the defect after electrofusion joining of polyethylene piping is utilized by the ultrasonic phased array technique. From testing data, ultrasonic phased array technique is recommended as a reliable non-destructive testing method.