• 제목/요약/키워드: Deep drawing

검색결과 472건 처리시간 0.024초

자동차용 Auto Transmission 핵심부품 개발을 위한 Flow Forming 공정의 성형성 연구 (A Study on the Flow Forming Process to Develop the Main Part of Auto Transmission of Automobile)

  • 김승수;나경환;최석우;박훈재;임성주;윤덕재
    • 한국산학기술학회논문지
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    • 제1권2호
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    • pp.21-26
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    • 2000
  • 플로포밍은 무절삭 점진성형공정으로 축 대칭 원형제품의 다품종 소량생산에 있어 스템핑이나 딥드로잉과 같은 박판성형 공정과 비교했을 때 매우 경제적이며 효율적인 공정이다. 본 연구에서는 기존 공정과의 품질비교를 통한 플로포밍 공정의 유용성 검토를 위해 현재 프레스 드로잉 공정으로 생산중인 자동차용 자동변속기 부품을 1-롤러 플로포밍 공정을 이용하여 대체 성형해 보았다. 실험결과 플로포밍 공정은 제조부품의 형상변화에 따른 설비변경 비용과 개발기간이 짧아 효과적인 유연 생산 시스템임을 알 수 있었다. 또한 플로포밍 공정을 프레스 드로잉 공정과 연계하여 성형하면 성형품의 정밀도와 생산성 향상에 매우 효과가 있음을 알 수 있었다.

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Investigation of Galling In Forming Galvanized Steel Sheet

  • Altan, Taylan;Kardes, Nimet;Kim, Hyunok
    • Corrosion Science and Technology
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    • 제10권1호
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    • pp.1-5
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    • 2011
  • The major purpose of the present study is to evaluate the performance of various galvanized (GI) or galvannealed (GA) mild steels and AHSS in stamping applications. Finite Element Analysis (FEA) of selected stamping operations was conducted to estimate the critical pressure boundary conditions that exist in practice. Using this information, laboratory tribotests, e.g. Twist Compression (TCT), Deep Drawing (DDT) and Strip Drawing (SDT) Tests, were developed to evaluate the performance of selected lubricants and die materials/coatings in forming galvanized steels of interest. The sheet materials investigated included mild steels and AHSS (e.g. DP600 GI/GA, DP780 GI/GA, TRIP780 GA and DP980 GI/GA). Experimental results showed that galvanized material resulted in more galling, while galvannealed material showed more powdering and flaking. The surface roughness and chemical composition of galvanized sheet materials affected the severity of galling under the same testing conditions, i.e. lubricants and die materials/coatings. The results of this study helped to determine the critical interface pressure that initiates lubricant failure and galling in stamping selected galvanized sheet materials. Thus, to prevent or postpone the critical interface conditions, the results of this study can be used to select the optimum combination of galvanized sheet, die material, die coating and lubricant for forming structural automotive components.

강재(34CrMo4)를 사용한 대형 고압가스 용기의 설계 자동화 시스템 개발 (Development of an Automated Design System of a Large Pressure Vessel using the Steel, 34CrMo4)

  • 김지훈;김의수;김철;최재찬
    • 한국정밀공학회지
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    • 제20권8호
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    • pp.21-29
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    • 2003
  • This paper describes a research work on the development of computer-aided design system for deep drawing & ironing of a high pressure vessel. An approach to the system is based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theories, handbook, experimental results and empirical knowledge of field experts. An attempt is made to link programs incorporating a number of expert design rules with the process variables obtained by commercial FEM software, DEFORM and ANSYS, to form a useful package. It is composed of five main modules, which are calculation of product thickness, input, production feasibility check, process planning, and autofrettage process modules and two submodules, which are folding check and process variable verification submodules. Programs for the system have been written in AutoLISP on the AutoCAD 2000 using personal computer. The developed system makes it possible to design and manufacture large high pressure vessel requiring D.D.I. process more efficiently.

만성요통환자의 복횡근 수축훈련을 위한 ADIM 적용사례 (Case Study of Application on ADIM of Patient With Chronic Low Back Pain for Contraction Training of Transversus Abdominis)

  • 김한일
    • 대한정형도수물리치료학회지
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    • 제17권2호
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    • pp.49-55
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    • 2011
  • Background: The purpose of this study was to identify the effects of the abdominal drawing-in maneuver (ADIM) for contraction training of transversus abdominis (TrA) to the patient with chronic low back pain (CLBP). Methods: A 37-year female patient with CLBP participated in study. This study was fix to method of ADIM that maintain to draw in lower abdomen in sitting position on chair and fix 1 time protocol that perform rest for 1-min and ADIM for 1-min during 10-min. Hereunder the subject performed 2 times protocol during 30-min. Measurement method were visual analogue scale (VAS), Korean version of Oswestry disability index (KODI) and using ultrasound imaging. Results: VAS was decreased 5cm to 1cm after intervention 3 weeks, KODI was decreased 22% to 9% after intervention 3 weeks and changes in thickness of the TrA were increased 32% to 68% during ADIM. Conclusions: These findings suggest that performed the ADIM took effect for decreased pain and functional disability level with increased changes in thickness of the TrA. Therefore, patients with CLBP should be use for training of deep abdominal muscles apply to the ADIM.

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고압가스 용기의 제조를 위한 금형설계에 관한 연구 (A Study on the Die Design for Manufacturing of High Pressure Gas Cylinder)

  • 최영;윤지훈;박윤소;최재찬
    • 한국정밀공학회지
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    • 제21권7호
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    • pp.153-162
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    • 2004
  • This paper describes a research work on the die design for the deep drawing & ironing(D.D.I.) of high pressure gas cylinder. D.D.I die set is large-sized die used in horizontal press, which is usually composed of drawing, and ironing die. Design method of D.D.I. die set is very different from those of conventional cold forging die set.. Out diameter of the die set is fixed because of press specification and out diameter of the insert should be as small as possible for saving cost of material. In this study, D.D.I die set has been designed to consider those characteristics and the feasibility of the designed die has been verified by FE-analysis. In addition, the automated system of die design has been developed in AutoCAD R14 by formulating the applied methods to the regular rules.

피라네지의 공간표현특성 연구 - 'Le Carceri'를 중심으로 (A Study on the Characteristics of Spacial Expression in Piranesi - Focused on the 'Le Carceri' -)

  • 이승우;이근택
    • 한국산업융합학회 논문집
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    • 제9권2호
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    • pp.123-131
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    • 2006
  • The subject of this study is to find out the characteristics of spacial expression in 'Le Carceri' of Giovannibattista Piranesi. Piranesi was the classicist from using classical motif. But for using itself he was not absolute canon of classical but playing tool. Because his etchings of perspective were presented the modernity not fixed the frame. The etchings of Le Carceri were characterized the dark, deep, heavy and devastating. In conclusion, the characteristics of spacial composition in his etchings were presented the simultaneity of time both classic and contemporary time. And it could represented the nonexistent of structurality for visual rationality. Architectural & de-architectural elements of his drawing were become in fragments. So the fragmented elements, his etchings have shawn the off-center to cast off the classical concept. And also the body of human was become the thing of object in his drawing. That is, it was inverted the subject and the object and the function of prison depicted in canvas is disappeared. This is the point of evocation in Piranesi' idea.

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이미지 생성 및 지도학습을 통한 전통 건축 도면 노이즈 제거 (Denoising Traditional Architectural Drawings with Image Generation and Supervised Learning)

  • 최낙관;이용식;이승재;양승준
    • 건축역사연구
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    • 제31권1호
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    • pp.41-50
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    • 2022
  • Traditional wooden buildings deform over time and are vulnerable to fire or earthquakes. Therefore, traditional wooden buildings require continuous management and repair, and securing architectural drawings is essential for repair and restoration. Unlike modernized CAD drawings, traditional wooden building drawings scan and store hand-drawn drawings, and in this process, many noise is included due to damage to the drawing itself. These drawings are digitized, but their utilization is poor due to noise. Difficulties in systematic management of traditional wooden buildings are increasing. Noise removal by existing algorithms has limited drawings that can be applied according to noise characteristics and the performance is not uniform. This study presents deep artificial neural network based noised reduction for architectural drawings. Front/side elevation drawings, floor plans, detail drawings of Korean wooden treasure buildings were considered. First, the noise properties of the architectural drawings were learned with both a cycle generative model and heuristic image fusion methods. Consequently, a noise reduction network was trained through supervised learning using training sets prepared using the noise models. The proposed method provided effective removal of noise without deteriorating fine lines in the architectural drawings and it showed good performance for various noise types.

아동 그림 심리분석을 위한 인공지능 기반 객체 탐지 알고리즘 응용 (Application of object detection algorithm for psychological analysis of children's drawing)

  • 임지연;이성옥;김경표;유용균
    • 한국산업정보학회논문지
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    • 제26권5호
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    • pp.1-9
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    • 2021
  • 아동 그림은 내면의 감정을 표현할 수 있는 수단으로 아동 심리 진단에 널리 이용되고 있다. 본 논문에서는 아동 그림 분석에 적용할 수 있는 아동 그림 기반의 객체 탐지 알고리즘을 제안한다. 먼저 사진에서의 그림 영역을 추출하였고 데이터 라벨링 과정을 수행하였다. 이후 라벨링된 데이터 셋를 사용하여 Faster R-CNN 기반 객체 탐지모델을 학습하고 평가하였다. 탐지된 객체 결과를 기반으로 그림 면적 및 위치 또는 색상 정보를 계산하여 그림에 대한 기초정보를 쉽고 빠르게 분석할 수 있도록 설계하였다. 이를 통해 아동 그림을 이용한 심리분석에 있어 인공지능 기반 객체 탐지 알고리즘의 활용성을 보였다.

호흡운동을 병행한 몸통 근력운동과 심부 안정화 운동이 배근육 두께와 호흡에 미치는 영향 (Effect of Trunk Strength Exercise and Deep Stabilization Exercise Combined with Breathing Exercise on Abdominal Muscle Thickness and Respiration)

  • 김현수;이건철;추연기
    • 대한통합의학회지
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    • 제8권3호
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    • pp.181-188
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    • 2020
  • Purpose : The purpose of this study is to compare the effects on abdominal muscle thickness and breathing by applying trunk strength exercise and deep stabilization exercise along with breathing exercise, which is the main respiratory muscle during breathing, to present an efficient exercise method with diaphragm breathing. Methods : This study was performed on normal 6 females and 14 males subjects. They were divided into 2 groups which trunk strength exercise and deep stabilization exercise group. The trunk strength exercise group (TSE) attended prone press-up, crunch and pelvic tiling. The deep stabilization exercise group (DSE) attended abdominal drawing, horizontal side-support and bridging exercise. Breathing exercise was performed for each set break time for 1 minute. Results : First, in the comparison of the change in the thickness of the abdominal muscle between the trunk strength training group and the deep stabilization group before and after exercise, there was a statistically significant difference in the comparison of transverse abdominis (TrA), rectus femoris (RF), external oblique (EO), internal oblique (IO) (p<.05). However, there was no significant difference in any comparison between groups (p>.05). Second, in the comparison of changes in respiratory function between the trunk strength exercise group and the deep stabilization exercise group before and after exercise, there were statistically significant differences in the exerted forced vital capacity (FVC), forced expiratory volume at one second (FEV1), peak expiratory flow (PEF) in the comparison before and after the experiment (p<.05). However, there was no significant difference in any comparison between groups (p>.05). Conclusion : As a result of this study, it can be said that both trunk strength exercises and deep stabilization exercises along with diaphragm breathing are exercises that strengthen deep and superficial muscles, and have a positive effect on breathing function as well as muscle strength. However, it is not known which exercise was more effective, and because it was combined with breathing exercise, the interference effect appeared.

2겹 판재 멀티포밍 장치에 관한 연구 (A study of Double Sheet Multi-forming Equipment)

  • 윤재웅;손옥종
    • 한국산학기술학회논문지
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    • 제18권3호
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    • pp.49-55
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    • 2017
  • 대부분의 모터 케이스는 방수기능과동심도, 직각도 품질 등이 우수한딥드로잉 제품을 채택하고 있으며 그외 방수기능이 필요없는 블로우모터, 시트모터 등 실내에 장착되는 모터 케이스는 멀티포밍 제조방법을 채택하고 있다. 딥드로잉 공정은 드로잉 성형, 트리밍 및 피어싱 등 약 12공정을 소화할수 있는 고가의 트랜스퍼 프레스가 필요하다. 하지만 멀티포밍 공법은 멀티포밍기 1대 또는 멀티포밍기 1대와 프레스 1대의 구성으로 이루어지기 때문에 저렴한 투자로도 완제품 생산이 가능하다. 멀티포밍기는 대부분 수입이 되는 고가설비 이고 국내 중소기업이 개발한 굽힘/전단가공 일체형 멀티포밍기는 생산원가를 줄이는데 부족하여 굽힘/전단 분리형 멀티포밍기를 본 연구를 통해 개발하였다. 일체형 멀티포밍기는 비교적 얇고 작은소형 제품을 제한적인 작업 방법으로 사용된다. 크고 소재가 두꺼운 제품은 전단 하중이 높아 단발 크랭크 프레스를 이용하고 블랭킹 후 멀티포밍기로 이동 작업자가 수작업으로 소재를 공급한다. 멀티포밍기에서 벤딩 작업이 이루어지면 다시 프레스로 이송해 치수를 교정한다. 이러한 작업공정 분산은 생산성 저하, 품질이슈 및 과도한 인원 투입으로 원가경쟁력 저하를 가져왔다 이에 굽힘/전단가공 공정분리와 설비자동화를 통하여 안정되고 원가가 절감되는 생산체계를 갖추고자 하는게 본 연구의 목적이다.