• Title/Summary/Keyword: Deep and thin walled parts

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Improving Machining Quality of L-Shaped Thin-Walled Structure in Milling Process of Ti-Alloy (Ti-6Al-4V) (티타늄 합금(Ti-6A1-4V)의 밀링가공에서 L자형 얇은 벽 구조의 가공품질 향상)

  • Kim, Jong-Min;Koo, Joon-Young;Jun, Cha-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.11
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    • pp.52-59
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    • 2021
  • Titanium alloy (Ti-alloy) is widely used as a material for core parts of aircraft structures and engines that require both lightweight and heat-resistant properties owing to their high specific stiffness. Most parts used in aircraft have I-, L-, and H-shaped thin-walled structures for weight reduction. It is difficult to machine thin-walled structures owing to vibrations and deformations during machining. In particular, cutting tool damage occurs in the corners of thin-walled structures owing to the rapid increase in cutting force and vibration, and machining quality deteriorates because of deep tool marks on machined surfaces. In this study, milling experiments were performed to derive an effective method for machining a L-shaped thin-walled structure with Ti-alloy (Ti-6Al-4V). Three types of machining experiment were performed. The surface quality, tool wear, cutting force, and vibration were analyzed comprehensively, and an effective machining method in terms of tool life and machining quality was derived.

Optimization of Reinforcement of Thin-Walled Structures for a Natural Frequency (고유진동수를 고려한 박판 구조물의 보강재 최적설계)

  • Lim O-Kaung;Jeong Seung-Hwan;Choi Eun-Ho;Kim Dae-Woo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.19 no.2 s.72
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    • pp.195-202
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    • 2006
  • Thin-walled structures are efficiently utilized an automobiles, aircraft, satellite and ship as well as needed light weight simultaneously. This paper presents new shape of automobile hood reinforcement that rotating parts as engine, transmission are protected by thin-walled structures. The automobile hood is concerned about the resonance occurs due to the frequency of the rotating parts. The hood must be designed by supporting the stiffness of design loads and considering the natural frequencies. Hence, it is sustained the stiffness and considered the vibration by resonance. It is deep related to ride. Therefore, the topology, shape and size optimization methods are used to design the automobile hood. Topology technique is applied to determine the layout of a structural component optimum size with maximized natural frequency by volume reduction. In this research, The optimal structure layout of an inner reinforcement of an automobile hood for the natural frequency of a designated mode is obtained by using topology optimization method. The optimum size and the optimum shape are determined by PLBA(Pshenichny-Lim-Belegundu-Arora) algorithm.