• 한국정밀공학회지
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• 제15권10호
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• pp.65-72
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• 1998

The BTA drilling chip is better for deep hole drilling than other self-piloting with pad drilling chips because the large length to diameter ratio allows a unique cutting force dispersion and better supplies the high pressure fluid. Therefore the BTA is useful for many tasks, such as coolant hole drilling of large scale dies, as well as tube seat drilling, which is essential for the heat exchanger, and variable component drilling for automobiles. Deep hole drilling has several significant problems, such as hole deviation, hole over-size, circularity, straightness, and surface roughness. The reasons for these problems, which often result in quality short comings, are an alignment of the BTA drilling system and the unbalance of cutting force by work piece and tool shape. This paper analyzes the properties through an experiment which com¬pared single-edge BTA drills with multiple-edge BTA drills, as well as the shapes of the tools to cause an unbalance of cutting force, and its effect on the precision of the worked hole. Conclusions are as follows. 1) In SMSSC drilling, 60m/min of BTA with single and multi-edged tools proved the best cutting condition and the lowest wear character. 2) The roundness got a little worse as cutting speed was increased, but surface roughness was hot affected. 3) It was proved that the burnishing torque of both drills approached 26%. which is almost the same as the 24% insisted on by Griffiths, and the dispersion characteristic of the multi-edged BTA drill proved better than the single-edge BTA drill.

• 한국해양학회지:바다
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• 제24권1호
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• pp.30-48
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• 2019

2018년은 해양 과학시추가 시작된 지 50년이 되는 해이다. 그럼에도 불구하고 우리는 지구의 대양저보다 달의 표면을 더 많이 알고 있을 정도로 지구내부에 대한 정보가 많지 않다. 대양저에 관한 연구는 해양 과학시추로부터 얻어진 시료를 통해서 알 수 있다. 이러한 심해의 시료획득은 50년 전인 1968년 8월 11일 미연방차원에서 지원된 심해저시추계획(DSDP: Deep Sea Drilling Project)에서 글로마 챌린저(Glomar Challenger)호를 이용한 멕시코 만 시추로부터 시작되었다. 이후 해저지각시추프로그램(ODP: Ocean Drilling Program), 통합해저지각시추프로그램(old IODP: Integrated Ocean Drilling Program), 그리고 국제해양시추탐사프로그램 (new IODP: International Ocean Discovery Program)으로 이어져 오고 있다. 해양 과학시추로부터 얻어진 가장 큰 성과는 두 가지 기술적인 성과와 다양한 과학적인 성과로 나눠진다. 첫 번째 기술적인 성과는 시추선이 시추위치를 벗어나지 않고 연속적으로 시추코어를 획득할 수 있도록 위치를 유지시켜주는 동적위치유지 시스템(dynamic positioning system)이다. 다른 하나는 시추동안 드릴 비트를 교체한 후 동일한 시추공에 드릴비트가 쉽게 투입될 수 있도록 해주는 재투입 콘(re-entry cone)의 개발이다. 이러한 기술적인 혁신 외에도 다양한 과학적 성과 즉 판구조론 증명, 지구의 역사 규명, 그리고 심해 퇴적물 내 생명체의 발견 등이 있다. 2013년 10월 시작된 국제해양시추탐사프로그램(new IODP)은 2023년까지 계속될 예정이고, 2023년 이후 다음 단계를 위해 참여 회원국들은 새로운 과학계획 수립과 더불어 미래의 해양 과학시추 50년을 준비하고 있다. 우리나라도 이러한 국제적인 동향에 발맞추어 회원국가로서 지속적인 참여와 다음단계를 위한 준비가 필요한 시점이다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 춘계학술대회 논문집
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• pp.842-846
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• 1997

Micro-hole drilling (holes less than 0.5 mm in diameter with aspect ratios larger than 10) is gaining increased attention in a wide spectrum of precision production industries. Alternative methods such as EDM, laser drilling, etc. can sometimes replace mechanical micro-hole drilling but are not acceptable in PCB manufacture because they yield inferior hole quality and accuracy. The major difficulties in micro-hold drilling are related to wandering motions during the inlet stage, high aspect ratios, high temperature,etc. However, of all the difficulties, the most undesirable one is the increase of drilling force as the drill penetrates deeper into hold. This is caused mainly by chip related effects. Peck-drilling is thus widely used for deep hole drilling despite the fact that it leads to low productivity. Therefore, in this paper, a method of cutting force regulation is proposed to achieve continuous drilling. A proportional plus derivative (PD) and a sliding modecontrol algorithm will be implemented for controlling the spinle rotational frequeency. Experimental results will show that sliding mode control reduces the nominal cutting force and its variation better than the PD control, resulting in a number of advantages such as an increase in drill life, fast stabilization of the wandering motion, and precise positioning of the hole.

• 한국생산제조학회지
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• 제9권6호
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• pp.103-110
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• 2000

Experimental study of drilling for duralumin A2024 was conducted with intermittently accelerated and decelerated feedrate. It is achieved through a programmed periodic increase and decrease in the feedrate using a machining center. The following experimental results were performed with the objective of solving chip to disposal problems. In conventional drilling of aluminum, long continuous chips are produced with winding around the drill and causing difficulties in eliminating chips from the cutting zone. In order to acquire the basic data necessary to regulate the chip profile, the relationship between cutting variables and chip shape was investigate. The following conclusions are established from the experimental results. At a suitable feed fluctuation ratio, intermittently decelerated feed drilling proved successful in braking chips to appropriate lengths while maintaining stable cutting. Thus, it is an effective method for improving chip disposal. The amplitude of the dynamic component of cutting force in intermittent feed drilling is influenced by the feed fluctuation ratio.

• 한국제4기학회지
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• 제25권2호
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• pp.1-15
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• 2011

국제공동해양시추사업(Ocean Drilling Program: ODP)는 DSDP, IPOD 그리고 현재의 IODP 등의 여러 가지 이름으로 바뀌어 왔지만 공고한 국제협동을 통해 지구과학의 발전에 크게 기여하여 왔다. 약 10 년 전에 시작된 IODP는 이제 2013년부터 2단계로 진입하면서 더욱더 견고한 국제협력, 새로운 과학 영역에 대한 도전, 그리고 새로운 과학적 목표를 향해 발전해 나갈 것이다. 이 논문은 그동안 수행된 ODP탐사로 얻어진 탁월한 연구성과와 새롭게 출범되는 IODP의 구조와 새로운 과학영역을 한층 발전시키기 위해 필요한 역할에 대해 정리하였다. 특히 2단계로 접어드는 IODP에서는 현재까지 이루어지지 않았던 북극해와 같은 지역에 대한 조사와 심해 생물권(biosphere) 등 미생물 영역에 대한 연구, 기후변화에 대한 연구가 더욱 활성화 될 것으로 기대된다. 이처럼 IODP는 가맹국들의 강력한 국제협력을 통해 IODP는 앞으로도 지구과학의 발전에 중요한 역할을 할 것으로 생각된다.

• 한국생산제조학회지
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• 제7권4호
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• pp.56-63
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• 1998

The purpose of this is to analyze experimentally how the change of cutting speed have effects on hole over size of cutting hole, surface roughness of workpiece and roundness during the deep hole machining of SM55C with solid BTA drill using BTA drilling system. Conclusion reached is as follows. (1) The diameter was expanded for 25$\mu$m at the first section and then was reduced 0$\mu$m and 15$\mu$m respectively at the 10m and 20m section comparing to the diameter of tool with respect to the variation of cutting length at 70m/min of cutting speed. 0.15mm/rev of feed. (2) It was proved that roughness was below 8.67$\mu$m for the whole section of cutting length. (3) The roundness has been below 12$\mu$m. Regarding the polygon phenomenon, it has been proved that not only uneven best at 70m/min of cutting speed. 0.15mm/rev of feed.

• 한국공작기계학회논문집
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• 제17권4호
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• pp.95-103
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• 2008

Diamond core drills are applied to drill difficult-to-cut materials. This paper proposes basic understanding of ceramic drilling mechanics and characteristics of main factors affecting tool life, tool wear, cutting force, and chipping thickness. In contrast to conventional drilling, the core drilling process make deep grooves on the workpiece. One difficulty of it is the evacuation of chips from the drilled groove. As the drilling depth increases, an increased amount of chips tend to cluster together and clog the groove. Eventually severe wear develops and diamond grits are separated from the drill body. To relieve the clogging problem and to evacuate chips from the groove easily, the helical drilling process is applied for the core drilling process. To analyze drilling characteristics and derive optimal drilling conditions, tool life, tool wear, cutting force, and chipping thickness are quantified through the monitoring system and the Taguchi method. Mathematical models for the tool life and chipping thickness are derived from the response surface method. Optimal drilling database has been constructed through the experimental models.

• 한국정밀공학회지
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• 제15권1호
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• pp.117-129
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• 1998

Micro-hole drilling (holes less than 0.5 mm in diameter with aspect ratio larger than 10) is recently having more attention in a wide spectrum of precision production industries. Alternative methods such as EDM. laser drilling, etc. can sometimes replace the mechanical micro-hole drilling but are not acceptable in PCB manufacture because of the inferior hole quality and accuracy. The major difficulties in micro-hole drilling are related to small signal to noise ratios, wandering motions of the inlet stage, high aspect ratios, high temperatures and so forth. Of all the difficulties. the most undesirable one is the increase of drilling force as the drill proceeds deeper into the hole. This is caused mainly from the chip effects. Peck-drilling is thus widely used for deep hole drilling despite that it suffers from low productivity. In the paper, a method of cutting force regulation is proposed to achieve continuous drilling. A PD and a sliding mode control algorithms were implemented through controlling the spindle rotating frequency. Experimental results show that the sliding mode control reduces the nominal cutting force and the variation of the cutting force better than the PD control. The advantages of the regulation, such as increase of drill life, fast stabilization of a wandering motion, and the precise positioning of the hole are verified in experiment.

• 한국해양공학회지
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• 제2권2호
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• pp.27-36
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• 1988

For the purposes of drilling oil field and extracting oil deep water in more rough weather, the size of drilling rigs must be estimated. In this paper, the three dimensional source distribution method is used and we assume 10 deg. heeling and trimming condition of the drilling rig(SR-192). Also, the effects of the hydrodynamic forces which include the drift forces for field method, and the motion responses are studied with changing the incident wave direction in the assumed inclining condition. The theory and numerical codes used in this thesis appeared to be very useful for the preliminary design of drilling rigs.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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• pp.275-280
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• 2001

Recently, the trends of industrial products grow more miniaturization, variety and mass production. Micro drilling which take high precision in cutting work is requested more micro hole and high speed working. Especially, Micro deep hole drilling is becoming more important in a wide spectrum of precision production industries, ranging from the production of automotive fuel injection nozzle, watch and camera parts, medical needles, and thick multi-layered Printed Circuit Boards(PCB) that are demanded for very high density electric circuitry. This paper shows the tool monitoring results of micro drill with tool dynamometer. And additionally, microscope with built-in monitor inspection show the relationship between burr in workpiece and chip form of micro drill machining.