• Title/Summary/Keyword: Deceleration

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A Study on Motion Acceleration-Deceleration Time to Suppress Residual Vibration of Robot (로봇 잔류 진동 저감을 위한 모션 가감속 시간 설계 연구)

  • Kang, Han Sol;Chung, Seong Youb;Hwang, Myun Joong
    • The Journal of Korea Robotics Society
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    • v.12 no.3
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    • pp.279-286
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    • 2017
  • In this paper, we proposed a method to determine the acceleration/deceleration time of the motion for reducing the residual vibration caused by the resonance of the robot in the high-speed motion. The relationship between the acceleration/deceleration time and the residual vibration was discussed for the trapezoidal velocity profile by analyzing the time when the jerk happens. The natural frequency of the robot can be estimated in advance through the dynamics simulation. The simulation and experiment for both cases where the moving distance of the robot is long enough and the distance is short, are implemented in the 1-DOF linear robot. Simulation and experimental results show that when the acceleration/deceleration time is a multiple of the vibration period, the settling time and the amplitude of the residual vibration become less than when the time is not a multiple.

SOFTWARE LINEAR AND EZPONENTIAL ACELERATION/DECELERTION METHODS FOR INDUSTRIAL ROBOTS AND CNC MACHINE TOOLS

  • Kim, Dong-Il;Song, Jin-Il;Lim, Yong-Gtu;Kim, Sungkwun
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10b
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    • pp.1904-1909
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    • 1991
  • Software linear and exponential acceleration/deceleration algorithms for control of machine axes of motion in industrial robots and CNC machine tools are proposed. Typical hardware systems used to accelerate and decelerate axes of motion are mathematically analyzed. Discrete-time state equations are derived from the mathematical analyses for the development of software acceleration/deceleration algorithms. Synchronous control method of multiple axes of motion in industrial robots and CNC machine tools is shown to be easily obtained on the basis of the proposed acceleration/deceleration algorithms. The path error analyses are carried out for the case where the software linear and exponential acceleration/deceleration algorithms are applied to a circular interpolator. A motion control system based on a floating point digital signal processor (DSP) TMS 320C30 is developed in order to implement the proposed algorithms. Experimental results demonstrate that the developed algorithms and the motion control system are available for control of multiple axes and nonlinear motion composed of a combination of lines and circles which industrial robots and CNC machine tools require.

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Development and Evaluation of Ultra High-Speed Tapping Machine (초고속 태핑머신 개발 및 평가)

  • 김선호;김동훈;김선민;이돈진;이선규;안중환;이상규
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.11
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    • pp.221-227
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    • 2002
  • Tapping is a machining process that makes a female screw on parts to be assembly together. Recently, as the number of small and compact products increases the radius of tap as small as 1 mm is not unusual and more accurate tapping is needed. In complying with those needs, some high-speed tapping machines with synchronizing function have been developed. This paper describes the development of an ultra high-speed tapping machine up to 10,000rpm. The key factors in the tapping speed are the acceleration/deceleration and the synchronizing errors between spindle motor and fred motor. To minimize the acceleration/deceleration time, a low inertia spindle with a synchronous built-in servo motor was developed. To minimize the synchronizing errors, the tapping cycle algorithm was optimized on an open architecture CNC. The developed tapping machine has the acceleration/deceleration time of 0.13sec/10,000rpm for rigid tapping and the synchronizing error below 4.4%. The cycle time for tapping a female screw of M3 and depth 2 times diameter was 0.55sec.

Action of Synchronous error between Z axis and spindle axis on rigid tapping (Rigid 탭핑에서의 Z축과 주축간 동기오차의 거동)

  • 이돈진;강지웅;김용규;김선호;김화영;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.184-187
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    • 2000
  • This paper describes action of synchronous error between z axis and spindle axis on rigid tapping. Because rigid tapping cuts the threads synchronizing the movement of z axis to spindle rotation, synchronous error between z axis and spindle is very important. Increase of synchronous error degrades the accuracy of thread and crushes the tap in worst case. So we developed the realtime measurement system of synchronous error in order to know the action of synchronous error on rigid tapping. In result, we have known that synchronous error was increased according to rise of spindle speed and z axis speed. And because the cutting torque(M3-30Ncm∼M10-300Ncm) on rigid tapping are less than maximum motor torque(3500Ncm), it specially doesn't affect the synchronous error. The most important parameter which has affected the increase of synchronous error was acceleration/deceleration time. On worst case, spindle motor was tripped because of the excess of synchronous error. Because the acceleration/deceleration time ocuupies the most of the total cutting time, in order to move on the high speed rigid tapping, the acceleration/deceleration time of spindle must be remarkably reduced.

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A study on the Tool Path Generation of High-Speed Machining by the Distortion of Original Tool Path (지령 경로의 왜곡에 의한 고속가공 경로의 생성에 관한 연구)

  • 이철수;이제필
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.15-28
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    • 1998
  • Recently may investigations have been studied on the high-speed machining by using machine tools. A CNC machine tool makes some tool path errors caused by software acceleration/deceleration. The faster a cutting feedrate is, the bigger the tool path errors are. Some known methods reduce these kinds of errors, but they make the total cutting time increased. This paper presents a feed-forward algorithm that can be generated by distorting the original tool path, and reduces the tool path errors and the total cutting time. The algorithm to generate a new tool path is represented as following; 1)calculating each distance of software acceleration/deceleration between two adjacent blocks, 2) estimating the distorted distance which is the adjacent-ratio-constant(k1, k2) multiply the distance of software acceleration/deceleration, 3) generating a 3-degree Bezier curve approximating the distorted tool path, 4) symmetrically transforming the Bezier curve about the intersection point between two blocks, and 5) connecting the transformed Bezier curve with the original tool path. The algorithm is applied to FANUC 0M. The study is to promote the high-precision machining and to reduce the total cutting time.

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Determination of Deceleration Lane Length in Interchange with Shock-Wave Theory (충격파를 고려한 입체교차로의 감속차로 길이 산정방안)

  • Kim, Jeong-Hyun
    • International Journal of Highway Engineering
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    • v.11 no.1
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    • pp.145-151
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    • 2009
  • Current highway design standards is based on the safety under the free flow condition. The length of deceleration lane is also determined in terms of the deceleration distance which is necessary for the driers to adjust the vehicle speed from the speed limit on the main road to that on the exit ramp of the interchange. However, the queues are frequently developed on the deceleration, and the following vehicles to exit must decelerate on the main road. It may cause delay on the main road and traffic accidents. This study is to suggest a methodology to minimize such problems with the shock-wave theory. The queue length of exiting vehicles can be estimated by the design speeds, traffic volumes of main road and the exiting ramp, and the countermeasures to the operational problems. According to the results, the queue length can be shortened to 80% by upgrading the design speed of exit ramp as the amount of 10km/h. Fifty percent of queue length can be shortened by adding an additional lane on the ramp to two lanes.

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The study of the Electro Magnetic Acceleration and Deceleration system of the Ferromagnetic Ball using the Monopole Coil Structure

  • Chung, Byung-Tae
    • Journal of information and communication convergence engineering
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    • v.8 no.1
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    • pp.95-98
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    • 2010
  • The Electro Magnetic (EM) Acceleration and Deceleration (ACC/DCC) system of the Ferromagnetic Ball(FB) is the linear motor's final structural development which can be used for devices that conserve energy, gaming or rail gun. By accelerating the FB within the coil structure, it is difficult to utilize the FB's magnetizing feature via the ACC/DCC system. There is much monopole space inside the monopole coil. By using this particular feature of the FB, starting coil and Monopole Coil Structure (MCS) can be structurally separated and another simple electric related control system can be experimented for further development. For the purpose of development a review is needed of the control system of both basic stepper motor and BLDC motor.

Turbulence in temporally decelerating pipe flows (시간에 대해 감속하는 난류 파이프 유동에 관한 연구)

  • Jeong, Wongwan;Lee, Jae Hwa
    • Journal of the Korean Society of Visualization
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    • v.14 no.1
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    • pp.46-50
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    • 2016
  • Direct numerical simulations (DNSs) of turbulent pipe flows with temporal deceleration were performed to examine response of the turbulent flows to the deceleration. The simulations were started with a fully-developed turbulent pipe flow at the Reynolds number, $Re_D=24380$, based on the pipe radius and the laminar centerline velocity, and three different constant temporal decelerations were applied to the initial flow with varying dU/dt = -0.001274, -0.00625 and -0.025. It was shown that the mean flows were greatly affected by temporal decelerations with downward shift of log law, and turbulent intensities were increased in particular in the outer layer, compared to steady flows at a similar Reynolds number. The analysis of Reynolds shear stress showed that second- and fourth-quadrant Reynolds shear stresses were increased with the decelerations, and the increase of the turbulence was attributed to enhancement of outer turbulent vortical structures by the temporal decelerations.

Design of Deceleration Controller for Air Braking System (공기제동 시스템의 감속도 제어기 설계)

  • Lee K. K.;Kim W. K.;Kim M. Y.;Yoon S. C.;Baik K. S.
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.696-701
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    • 2004
  • Electric vehicle that is manufactured present by development of electric vehicle technology were available automatic driving. Control of air breaking system for precision stopping is important at automatic driving. Current Electric vehicle is doing precision stopping using braking force control. Braking force control is difficult to take static deceleration by rail condition or change of friction coefficient. Therefore, Proposed the controller in this study is deceleration controller. Designed controller is a robust controller that take state control characteristic for modelling error.

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Real-time Line Interpolation of a NURBS Curve based on the Acceleration and Deceleration of a Servo Motor (서보 모터의 가감속을 고려한 NURBS 곡선의 실시간 직선 보간)

  • 이제필;이철수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.405-410
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    • 2001
  • In this paper, a new parametric curve interpolator is proposed based on a 3D(3-dimensional) NURBS curve. A free curve is generally divided into small linear segments or circular arcs in CNC machining. The method has caused to a command error, the limitation of machining speed, and the irregular machining surface. The proposed real-time 3D NURBS interpolator continuously generates a linear segment within the range of allowable acceleration/deceleration in the motion controller. Therefore, the algorithm calculates the curvature and the remained distance of a command curve for the smoothing machining. It is expected to attaining high speed and high precision machining in CNC Machine Tool.

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