• Title/Summary/Keyword: Data Fault Detection

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A Fault Prognostic System for the Logistics Rotational Equipment (물류 회전설비 고장예지 시스템)

  • Soo Hyung Kim;Berdibayev Yergali;Hyeongki Jo;Kyu Ik Kim;Jin Suk Kim
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.46 no.2
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    • pp.168-175
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    • 2023
  • In the era of the 4th Industrial Revolution, Logistic 4.0 using data-based technologies such as IoT, Bigdata, and AI is a keystone to logistics intelligence. In particular, the AI technology such as prognostics and health management for the maintenance of logistics facilities is being in the spotlight. In order to ensure the reliability of the facilities, Time-Based Maintenance (TBM) can be performed in every certain period of time, but this causes excessive maintenance costs and has limitations in preventing sudden failures and accidents. On the other hand, the predictive maintenance using AI fault diagnosis model can do not only overcome the limitation of TBM by automatically detecting abnormalities in logistics facilities, but also offer more advantages by predicting future failures and allowing proactive measures to ensure stable and reliable system management. In order to train and predict with AI machine learning model, data needs to be collected, processed, and analyzed. In this study, we have develop a system that utilizes an AI detection model that can detect abnormalities of logistics rotational equipment and diagnose their fault types. In the discussion, we will explain the entire experimental processes : experimental design, data collection procedure, signal processing methods, feature analysis methods, and the model development.

Fault Detection and Diagnosis of the Deaerator System in Nuclear Power Plants (원전 탈기기 시스템의 수위 측정 센서의 고장 검출 및 진단)

  • Kim, Bong-Seok;Lee, In-Soo;Lee, Yoon-Joon;Kim, Kyung-Youn
    • Journal of IKEEE
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    • v.7 no.1 s.12
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    • pp.107-118
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    • 2003
  • In this paper, dynamic control model is formulated by considering the geometrical structure of the deaerator storage tank in nuclear power plant and input-output flow rate at steady state, and we describe fault detection and diagnosis (FDD) scheme based on the adaptive estimator. The performance and effectiveness of the proposed FDD scheme are evaluated by applying real operating data obtained from the YOUNGKWANG 3 & 4 FSAR.

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Generalization of the Testing-Domain Dependent NHPP SRGM and Its Application

  • Park, J.Y.;Hwang, Y.S.;Fujiwara, T.
    • International Journal of Reliability and Applications
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    • v.8 no.1
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    • pp.53-66
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    • 2007
  • This paper proposes a new non-homogeneous Poisson process software reliability growth model based on the coverage information. The new model incorporates the coverage information in the fault detection process by assuming that only the faults in the covered constructs are detectable. Since the coverage growth behavior depends on the testing strategy, the fault detection process is first modeled for the general testing strategy and then realized for the uniform testing. Finally the model for the uniform testing is empirically evaluated by applying it to real data sets.

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A Study on the Design of Sensor Fault Detection System Based on MLP (MLP기반 온라인 센서 고장검출 기법에 관한 연구)

  • Kim, Dong-Hoe;Kim, Kwang-Jun;Kim, Sung-Ho
    • Proceedings of the KIEE Conference
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    • 2003.07d
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    • pp.2091-2093
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    • 2003
  • Generally, the correlation between the responses of various sensors can be exploited to detect a possible malfunctioning sensor during operation. The sensor fault detection is implemented by using the regression ability of artificial neural networks(ANN). In this work, sensor fault detection scheme based on ANN is proposed. To verify its applicability, simulation study on the water data gathered from Saemangeum measurement stations is executed.

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Model-based Fault Detection Method for the Air Supply System of a Residential PEM Fuel Cell (가정용 고분자전해질 연료전지 공기공급시스템의 모델 기반 고장 검출 기술)

  • WON, JINYEON;KIM, MINJIN;LEE, WON-YONG;CHOI, YOON-YOUNG;HONG, JONG SUP;OH, HWANYEONG
    • Transactions of the Korean hydrogen and new energy society
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    • v.30 no.6
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    • pp.556-566
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    • 2019
  • Recently, as the supply of residential polymer electrolyte membrane fuel cells (PEMFCs) increases, the durability and lifetime of the PEMFC system are becoming important. The related studies have been mainly focused on the durability and lifetime of materials while the research on the durability and maintenance of the system level is insufficient. In this paper, a model-based fault detection method is developed considering an air supply system that is dominant to the system performance and efficiency. A commercial 1 kW residential fuel cell system is built, and experiments are conducted under various operation loads and states (normal, 6 faults). From the experimental data, nominal models and residuals are generated. With the residual pattern obtained from real-time data, the detection and classification of various faults can be possible. The technical importance of this paper is to minimize extra sensor installation by using the empirical model rather than a complex mathematical model, and to decrease the number of models by using the applicable model at three loads. Finally, the model-based fault detection method for the air supply system of a PEMFC is established and is expected to be applicable to other subsystems.

Development of Acoustic Emission Monitoring System for Fault Detection of Thermal Reduction Reactor

  • Pakk, Gee-Young;Yoon, Ji-Sup;Park, Byung-Suk;Hong, Dong-Hee;Kim, Young-Hwan
    • Nuclear Engineering and Technology
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    • v.35 no.1
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    • pp.25-34
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    • 2003
  • The research on the development of the fault monitoring system for the thermal reduction reactor has been performed preliminarily in order to support the successful operation of the thermal reduction reactor. The final task of the development of the fault monitoring system is to assure the integrity of the thermal$_3$ reduction reactor by the acoustic emission (AE) method. The objectives of this paper are to identify and characterize the fault-induced signals for the discrimination of the various AE signals acquired during the reactor operation. The AE data acquisition and analysis system was constructed and applied to the fault monitoring of the small- scale reduction reactor, Through the series of experiments, the various signals such as background noise, operating signals, and fault-induced signals were measured and their characteristics were identified, which will be used in the signal discrimination for further application to full-scale thermal reduction reactor.

Development of High Fidelity Supersonic Flow Air Data Processing Algorithm (고 신뢰도 초고속 공기 유동 데이터 처리 알고리즘 개발)

  • Choi, Jong-Ho;Yoon, Hyun-Gull
    • Journal of the Korean Society of Propulsion Engineers
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    • v.14 no.2
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    • pp.54-62
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    • 2010
  • This paper describes the development of high fidelity air data processing algorithm which can be applied into an air data system for a high speed aerial vehicle. Unlike the previous air data system, current algorithm used several pre-determined pressure data which were obtained with computational fluid dynamic approach without using total pressures having enough sensor redundancy and fault detection ability. The verification of current algorithm was done by commercial software Matlab and Simulink.

Research on the air data acquisition method using static pressure hole (정압력 홀을 적용한 초고속 유동 데이터 획득 방안에 관한 연구)

  • Choi, Jong-Ho;Yoon, Hyun-Gull
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.406-410
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    • 2010
  • Current paper represents the air data acquisition and processing algorithm which can acquire the air data such as velocity and angle of attack by measuring the static pressure on the specific locations of a high speed aerial vehicle. Unlike the previous air data acquisition system, current system applied several pre-determined data obtained from computational fluid dynamic approach having enough sensor redundancy and fault detection ability. The verification of current algorithm was done by commercial software Matlab and Simulink.

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Design of A Faulty Data Recovery System based on Sensor Network (센서 네트워크 기반 이상 데이터 복원 시스템 개발)

  • Kim, Sung-Ho;Lee, Young-Sam;Youk, Yui-Su
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.56 no.1
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    • pp.28-36
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    • 2007
  • Sensor networks are usually composed of tens or thousands of tiny devices with limited resources. Because of their limited resources, many researchers have studied on the energy management in the WSNs(Wireless Sensor Networks), especially taking into account communications efficiency. For effective data transmission and sensor fault detection in sensor network environment, a new remote monitoring system based on PCA(Principle Component Analysis) and AANN(Auto Associative Neural Network) is proposed. PCA and AANN have emerged as a useful tool for data compression and identification of abnormal data. Proposed system can be effectively applied to sensor network working in LEA2C(Low Energy Adaptive Connectionist Clustering) routing algorithms. To verify its applicability, some simulation studies on the data obtained from real WSNs are executed.

Application of Symbolic Representation Method for Fault Detection and Clustering in Semiconductor Fabrication Processes (반도체공정 이상탐지 및 클러스터링을 위한 심볼릭 표현법의 적용)

  • Loh, Woong-Kee;Hong, Sang-Jeen
    • Journal of KIISE:Computing Practices and Letters
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    • v.15 no.11
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    • pp.806-818
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    • 2009
  • Since the invention of the integrated circuit (IC) in 1950s, semiconductor technology has undergone dramatic development up to these days. A complete semiconductor is manufactured through a diversity of processes. For better semiconductor productivity, fault detection and classification (FDC) has been rigorously studied for finding faults even before the processes are completed. For FDC, various kinds of sensors are attached in many semiconductor manufacturing devices, and sensor values are collected in a periodic manner. The collection of sensor values consists of sequences of real numbers, and hence is regarded as a kind of time-series data. In this paper, we propose an algorithm for detecting and clustering faults in semiconductor processes. The proposed algorithm is a modification of the existing anomaly detection algorithm dealing with symbolically-represented time-series. The contributions of this paper are: (1) showing that a modification of the existing anomaly detection algorithm dealing with general time-series could be used for semiconductor process data and (2) presenting experimental results for improving correctness of fault detection and clustering. As a result of our experiment, the proposed algorithm caused neither false positive nor false negative.