• Title/Summary/Keyword: DTV(Disk Thickness Variation)

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Implementation of the portable brake judder measurement system by use of the Labview (LabView를 이용한 휴대형 브레이크 저더 측정 시스템 구현)

  • Shin, Dong-Uk;Kim, Sun-Hyung
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.12 no.3
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    • pp.569-574
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    • 2008
  • In Because DTV comes to origin of car body shock or brake pedal flutter occurrence in car. This in development of measurement device that can examine this in driver protection dimension or at production early sending of goods visual point purpose of this study have. In this paper, I developed portable Brake Judder measurement system by use of the DTV.

Optimal Design of Brake System considering Vehicle Vibration and Durability of Rotor (차량진동 및 Rotor 내구특성을 고려한 Brake System 의 최적설계)

  • Kim, B.S.;Kim, H.Y.;Kim, K.W.;Son, Y.K.;Lee, D.G.;Park, K.H.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.764-769
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    • 2001
  • Brake-induced vibrations of a vehicle such as brake judder are determined by the excitation of brake torque variations and by their transfer to the driver's contact points via suspension, body and steering system. The formation of brake torque variation is mainly determined by static and dynamic disk thickness variations. The vibration transfer from the excitation by brake torque variation to the perception by the driver depends on the kinematic and dynamic behaviour of the components in the transfer path. Optimization of the judder performance can be achieved either by minimizing the excitation or by reduction of the judder sensitivity of the vehicle. In this paper, the optimization process of a front rotor is suggested to reduce brake judder considering the cooling performance of the rotor, the judder sensitivity of the vehicle and durability of the rotor.

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The Brake Performance of Sintered Friction Materials Developed for High Speed Trains (고속전철용 소결 복합재의 마찰 특성평가)

  • Chung, So-La;Hong, Ui-Seok;Jang, Ho
    • Tribology and Lubricants
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    • v.23 no.6
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    • pp.266-271
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    • 2007
  • The brake performance of sintered friction materials for the high speed train was studied. In this study, newly developed sintered materials based on copper were compared with the commercial products for high speed trains. They were tested on a 1/5 scale dynamometer using low carbon steel disks. Effectiveness, fade, and recovery tests were carried out to examine friction performance and the change of disk thickness variation (DTV) during brake applications and noise propensity were also evaluated. Results showed that the two sintered friction materials exhibit similar friction coefficients and braking performance, whereas the newly developed friction material was superior in terms of DTV generation and noise propensity to the commercial friction material. The improvement of the newly developed friction material was attributed to the high graphite content which reduced the stick-slip phenomena and prevented uneven disk wear by producing friction films on the counter disk.

System Mode and Sensitivity Analysis for Brake Judder Reduction (브레이크 저더 개선을 위한 시스템 모드분석 및 민감도해석)

  • Hwang In-Jin;Park Gyung-Jin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.142-153
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    • 2005
  • The brake judder is a phenomenon that the steering wheel is abnormally vibrating when the car is braked at a high speed. It is classified by the cold and the hot judder. The former is generated due to the initial uneven disk surface and the latter is resulted from the uneven heat spots on disc surface by repeatedly braking. There are two ways to reduce the judder. One is to control vibration by modification of the disk shapes and pad ingredients. The other is to improve modal characteristics of the suspension system. The latter approach is used in this research. In this paper, the real vehicle test and computer simulation are considered to systematically understand the judder phenomenon of the vehicle. The Macpherson strut suspension is employed. Especially, the judder sensitivity is calculated based on design sensitivity analysis. A bush stiffness was reworked and braking test was done to verify the sensitivity result. The judder reduction by the mode control was verified.

Effect of the Amount of a Lubricant and an Abrasive in the Friction Material on Friction Characteristics (자동차 제동시 나타나는 마찰특성에 관한 연구(I. 고체 윤활제($Sb_2S_3$)와 연마제($ZrSiO_4$)의 함량에 따른 영향)

  • Jang, Ho
    • Tribology and Lubricants
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    • v.13 no.1
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    • pp.34-41
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    • 1997
  • Frictional behavior of three automotive friction materials (brake pads) containing different amounts of antimony trisulfide ($Sb_2S_3$) and zirconium silicate ($ZRSiO_4$) were investigated using a front brake system. The friction materials were tested on a brake dynamometer (dyno) with gray cast iron rotors. The dynamometer(dyno) test simulated the dragging of a ehicle maintaining 70 km/h and vehicle stops from 100 km/h using 20 different combinations of initial brake temperature (IBT) and input pressure (IP). The results showed a strong influence of the relative amount of $Sb_2S_3$ and $ZrSiO_4$ in friction materials on friction characteristics. Friction stability was improved with the higher concentration of $Sb_2S_3$ in the friction material. Torque variation during drag cycle was increased with an increase of the $ZrSiO_4$ concentration in the friction material. Average friction coefficient and the wear rate of the friction material increased by using more aggressive friction materials containing more $ZrSiO_4$ and less $Sb_2S_3$. Generation of the disk thickness variation (DTV) increased when friction materials with higher concentration of $ZrSiO_4$ were used Careful examination of DTV change showed that aggressiveness of the friction material played an important role in determining torque variation.