• Title/Summary/Keyword: DP590

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The Study on Inverter DC Resistance Spot Welding Character & Mechanical Property of DP60 Steels (DP60강의 인버터 DC 저항 용접의 용접 특성 및 기계적 성질에 관한 연구)

  • Kim, In-Ju
    • Proceedings of the KAIS Fall Conference
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    • 2011.12b
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    • pp.604-606
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    • 2011
  • Purpose This study analyzes resistance spot weldability of DP60 steels. Methodology To compare the resistance spot weldability of DP60 steels, tensile strength test and macro-section test were conducted for the resistance spot welds. Acceptable welding conditions were determined as a function of the resistance spot welding process parameters such as electrode force, welding time, and welding current. The lower limit of the welding lobe was the minimum shear tension strength for 590MPa-grade steel while the upper limit was determined whether or not expulsion was detected. Findings Welding force is 200kgf more appropriate in terms of 300kgf the larger the width of the welding zone. Acceptable welding current condition and welding lobe were changed depending on welding force. Research limitations This study is forced on inverter DC resistance spot weldability of 590Mpa-grade steels for automotive application. Practical implications This study confirms the weldability of DP60 steel by comparing resistance spot weldability depending on welding force. Originality This study analysed resistance spot weldability depending on welding force. wedability of DP60 steel were determined by welding lobes.

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The Effect of Hydrogen on the Variation of Properties at the Surface Layers of 590 MPa DP Steels Charged with Hydrogen (수소장입시킨 590 MPa DP강의 표면층 물성변화에 관한 수소의 영향)

  • Choi, Jong-Un;Park, Jae-Woo;Kang, Kae-Myung
    • Journal of the Korean institute of surface engineering
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    • v.46 no.3
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    • pp.126-132
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    • 2013
  • It was investigated that the effects of hydrogen charging on the properties of 590 MPa Dual Phase(DP) steels at the surface layers. The hydrogen-charging time was changed from 5 to 50 hours and current densities from 100, 150, and 200 $mA/cm^2$, respectively. It was found that the hydrogen content in the specimen was increased with as the charging time and the current density. The microvickers hardness of the subsurface zone was increased from 215.3 HV to 239.5 HV due to the increase in current density and charging time. The comparison of the absorbed energies tested by a small-punch (SP) test showed that the absorbed energy of the specimen was greatly reduced from 436 to 283 $kgf-mm^2$ because of hydrogen embrittlement. It was confirmed that bulb aspects of fracture surface became more brittle with increasing hydrogen content.

Developing Trends of Hot-roiled High Strength Steel Sheets for Automotive Chassis (자동차 샤시용 고강도 열연강판 개발 동향)

  • Jo, Yeol-Rae;Kim, Seong-Gyu
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.341-348
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    • 2004
  • Recently deveoped HSS of POSCO and commerciallizing activities were introduced. 590DP, 590FB, 780TRIP. In this year, another three type of hot rolled AHSS will be developed and try to commerciallize with auto makers. 780FB, 780DP and 980CP. We have future plan to develope ultra high strength steels 980TR, 1170CP.

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The Hydrogen Behavior of Surface Layers of High Strength DP Thin Sheet Steels for Automobile (자동차 박강판용 고강도 DP강 표면층의 수소거동)

  • Park, Jae-Woo;Kang, Kae-Myung
    • Journal of the Korean Institute of Gas
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    • v.14 no.6
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    • pp.38-43
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    • 2010
  • According to the lack of resources and the stringency of environmental regulations, a study of the high strength thin plate sheet steels for automobile have been become an important issue for automobile industry. However, the problem of hydrogen embrittlement of high strength sheet steels was concerned with the degradation of mechanical properties. Therefore, we studied the hydrogen behavior of surface layers of 590MPa DP sheet steels on development using by relationship the microstructure of subsurface and the distribution of micro hardnesses. Hydrogen was charged into the specimens using by the cathodic electrolytic method. The behavors of under surface layers were investigated by the observation of microstructures and the micro vickers hardness test with the amount of hydrogen charging with hydrogen charging conditions.

Evaluation of Weldability on the Resistance Spot Welding of DP60 Steels for Automotive Chassis (자동차 새시용 DP60강 인버터 DC 저항 점용접의 용접성 평가)

  • Kim, I.J.;Oh, I.H.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.4
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    • pp.143-148
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    • 2011
  • This study analyzes the resistance spot weldability of DP60 steels. To analyze the resistance spot weldability of DP60 steels, tensile strength test and macro-section test were conducted for the resistance spot welds. Acceptable welding conditions were determined as a function of the resistance spot welding process parameters such as electrode force, welding time, and welding current. The lower limit of the welding lobe was the minimum shear tension strength for 590MPa-grade steel while the upper limit was determined whether or not expulsion was detected.

Springback prediction of friction stir welded DP590 steel sheets considering permanent softening behavior (영구 연화 거동을 고려한 마찰교반용접(FSW) 된 DP강 판재의 탄성 복원 예측)

  • Park, T.;Lee, W.;Chung, K.H.;Kim, J.H.;Kim, D.;Kim, Chong-Min;Okamoto, Kazutaka;Wagoner, R.H.;Chung, K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.304-307
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    • 2008
  • In order to evaluate the effect of permanent softening behavior on springback prediction, 2D-draw bending simulations were compared with experiments for friction stir welded DP590 steel sheets. To account fur the nonlinear hardening behavior, the combined isotropic-kinematic hardening law was utilized with and without considering the permanent softening behavior during reverse loading. Also, the non-quadratic orthotropic yield function, Yld2000-2d, was used to describe the anisotropic initial-yielding behavior of the base sheet while anisotropic properties of the weld zone were ignored for simplicity.

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Effect of Hot-stamping Heat Treatment on Microstructure and Hardness in TWB Laser Joints of Al-Si-coated Boron Steel and Zn-coated DP Steel (Al-Si 도금된 보론강과 Zn 도금된 DP강의 TWB 레이저 용접부 미세조직과 경도에 미치는 핫 스탬핑 열처리의 영향)

  • Jung, Byung-Hun;Kong, Jong-Pan;Kang, Chung-Yun
    • Korean Journal of Metals and Materials
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    • v.50 no.3
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    • pp.224-232
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    • 2012
  • In this study, the effect of hot-stamping heat treatment on the microstructure and hardness of TWB(Tailor Welded Blank) laser joints in Al-Si-coated boron steel and Zn-coated DP(Dual Phase)590 steel was investigated. In the TWB joints without heat treatment, hardness profiles showed local hardness deviation near the fusion zone. However, there was no hardness deviation in the heat treated specimen and its hardness was higher than that of the one without the heat treatment, due to a fully martensite microstructure. In the TWB joints of both the boron and DP steels, the maximum hardnesses were observed at the HAZ(Heat Affected Zone) near the base metal, and the hardness decreased gradually to the base metal. In the heat treated joints, the hardnesses of the HAZ and the base metal of the boron steel side were similar to the maximum hardness of the weld, while those of the HAZ and the base metal of the DP steel side were higher than the maximum hardness.

Application Technology of high strength hot-rolled steels for automotive lightweight chassis parts (고강도 열연강판의 경량 자동차 샤시부품 개발)

  • Kim J. C.;Kwon T. W.;Jeon J. H.;Son K. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.43-45
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    • 2005
  • For application of advanced high strength hot-rolled steels (i.e. DP590, DP780) to automotive lightweight chassis parts, various technologies from design to forming test, optimization of welding condition and investigation of coating properties were tried. The target part of this study was automotive rear sub frame and we could make $16.8\%$ weight reduction by reducing the material thickness and optimizing the design. In addition, the formability and weldability of the newly developed AHSS, DP780, were evaluated.

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Mechanical Properties of the Flash Butt Welded Joint of 590MPa High Strength Steel (590MPa급 고강도강 플래시버트 용접이음부의 기계적특성)

  • Jeong, Bo-Young;Woo, In-Su;Kim, Jeong-Kil;Lee, Jong-Bong
    • Journal of Welding and Joining
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    • v.25 no.2
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    • pp.55-61
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    • 2007
  • Flash butt weldability of 590MPa dual phase steel is carried out under micro metallographical examination and macro mechanical property tests. The objective of present study is to investigate the cause that brings on bond line fracture, and is to improve mechanical properties of the flash butt welded joint. The joint of flash butt welding has a superior tensile property, but has bad formability due to oxide formed at bond interface. The HAZ softening in the weld joint does not show. It was found that mechanical properties were increased with optimizing welding parameters and making application of oil dripping and post-weld heat treatment.

A Study on the Resistance Spot Weldability of 590 MPa Grade DP Steel with Modified Electrode Tip (가공 전극을 적용한 590 MPa급 DP강의 저항 점용접에 관한 연구)

  • Lee, Sang-Min;Park, Yeong-Do
    • Korean Journal of Metals and Materials
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    • v.48 no.1
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    • pp.71-76
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    • 2010
  • The use of advanced high-strength steels (AHSS) in automotive applications has steadily increased over the past few years. Two different failure modes are generally observed in shear-tension tests for resistance spot welds of AHSS. interfacial fractures and full button pullout. Despite high load-carrying capacity. the resistance spot welds in AHSS cue prone to interfacial fractures. To improve the load carrying ability of welds during shear-lap and cross tension tests. the tip surface of the electrode was grooved in a round shape. The electrode tip surface was modified so as to concentrate the current now in the central and circumferential portion of the electrode force. The results showed that the interfacial fracture was suppressed in welds using the modified electrode. In a comparison of failure mode during mechanical tests. the welds made with the modified electrode showed a higher tendency to fail via full button pullout fracture.