• 제목/요약/키워드: DOE(Design Of Experiments)

검색결과 221건 처리시간 0.036초

실험계획을 통한 자동차 촉매 소성 공정의 생산성 향상과 안정성 증대 연구 (A Study on the Improvement in Productivity and Safetiness for Calcination Process of Automotive Catalyst by Using Design of Experiment)

  • 정철규;이창호
    • 대한안전경영과학회지
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    • 제21권1호
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    • pp.17-23
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    • 2019
  • The diesel engine generate many pollutants such as PM(Particulate matter) and NOx(Nitrogen oxide). So the SCR(Selective catalytic reduction) must be required to meet the emission standard. The SCR catalyst market is growing rapidly, and the automobile markets using alternative energy sources are growing rapidly. This study deals with optimization of the calcination process the manufacturing process of SCR catalyst to be competitive. The calcination process is a bottleneck and it is required to optimize productivity and accept to be safety, But we cannot trade off anything in terms of safety. We applied DOE(Design of experiments) among many research methods performed in various fields. In order to achieve quality and productivity optimization. The dependent variables in the DOE were selected as NO Conversion(%). The independent variables were selected as the calcination temperature, soaking time and fan speed RPM. the CCD(Central composite designs) constructs response surface using the data onto experience and finds optimum levels within the fitted response surfaces. Our tests are our stability guarantee and efficient together with operation.

실험계획법에 기반한 브레이크 스퀼 노이즈 저감을 위한 강건 설계 (The DOE Based Robust Design to Reduce the Brake Squeal Noise)

  • 권성진;김문성;이봉현;이동원;배철용;김찬중
    • 한국자동차공학회논문집
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    • 제15권2호
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    • pp.126-134
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    • 2007
  • Although there has been substantial research on the squeal noise for the automotive brake system, robust design issues with respect to control factors equivalent to design variables in optimization, noise factors due to system uncertainties, and signal factors designed to accommodate a user-adjustable setting still need to be addressed. For the purpose, the robust design applied to the disk brake system has been investigated by DOE (Design of Experiments) based Taguchi analysis with dynamic characteristics. The specific goal of this methodology is to identify a design with linear signal-response relationship, and variability minimization. The finite element models of the disk brake assembly have been constructed, and the squeal noise problems have been solved by complex eigenvalue analysis. As the practical robust design to reduce the brake squeal noise, material properties of pad, disk, and backplate, thickness and geometry of pad are selected as control factors, material properties of pad and disk, and the contact stiffness have been considered as noise factors, and friction coefficient between pad and disk is chosen as a signal factor. Through the DOE based robust design, the signal-to-noise ratio and the sensitivity for each orthogonal array experiment have been analyzed. Also, it has been proved that the proposed robust design is effective and adequate to reduce the brake squeal noise.

LCD이송장치 Column부의 식스 시그마 강건설계를 위한 연구 (The study for Six Sigma Robust Design of Column part for LCD Transfer system)

  • 정동원;정원지;송태진;방덕제;윤영민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.869-872
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    • 2005
  • This research studied robust design of column part for LCD transfer system. $1^{st}$ DOE(Design of Experiment)was conducted to find out main effect factors. 36 experiments were performed and their results were shows that the geometric parameters(Low-length, Side-length, Upper-thickness, Middle-thickness)are more important than other factors. The main effect plots shows that the maximum deflection of column is minimized with increasing Low-length, Side-length, under-thickness and Middle-thickness. $2^{nd}$ DOE was conducted to obtain RMS(Response Surface Method)equation 25 experiments were conducted. The CCD(Central Composite Design)technique with four factors were used. The coefficient of determination $(R^2)$ for the calculated RSM equation was 0.986. Optimum design was conducted using the RSM equation Multi-island genetic algorithm was used to optimum design. Optimum value for Low-length. Side-length, Upper-thickness and Middle-thickness were 299.8mm, 180.3mm, 21.7mm, 21.9mm respectively. An approximate value of 5.054mm in deflection was expected to be a maximum under the optimum conditions. Six sigma robust design was conducted to find out guideline for control range of design parameter. To acquire six sigma level reliability, the standard deviation of design parameter should be controlled within 2% of average design value.

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Process Optimization of Composite-based Capacitor for LC Resonant Circuits

  • Mun, Sei-Young;Cha, Cheol-Ung;Choi, Jong-Chan;Lim, Seung-Ok;Hong, Sang-Jeen
    • 동굴
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    • 제80호
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    • pp.21-24
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    • 2007
  • The need for high-frequency decoupling capacitors to supply the transient current requirements to high-speed devices is ubiquitous in current microelectronics applications. Even though materials and their processes have already been developed in terms of their performances, low manufacturing cost cannot be overemphasized in current microelectronics industry. For this reason, we revisited low cost ceramic filled polymer integrated capacitor. Experiments were performed according to the design of experiment (DOE). The best recipe that has the optimized ratio of material composite was obtained using by response optimizer in Minitab. And also, high-frequency measurements were performed to get frequency dependent data using network analyzer.

정지비행시 헬리콥터 로터 블레이드의 공력해석 및 최적화 (AERODYNAMIC ANALYSIS AND OPTIMIZATION STUDY OF THE HELICOPTER ROTOR BLADE IN HOVERING FLIGHT)

  • 제상언;정현주;김도준;조창열;명노신;박찬우;조태환
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2007년도 춘계 학술대회논문집
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    • pp.125-129
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    • 2007
  • In this paper a method for the design optimization for helicopter rotor blade in hover is studied Numerical analysis of aerodynamic characteristics of the flow around a rotor blade is analysed by usign panel method and CFD code based on Navier-Stokes equation. The result is validated by comparing with existing experimental result. Optimization methods RSM(Response Surface Method) and DOE(Design of Experiments) are applied in combination. The object functions are power, twist angle, taper ratio, and thrust. The optimized result showed a decrease of 17% of the power required.

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실험계획법과 반응표면분석법을 적용한 응집지로의 유량분배에 관한 연구 (A Study on Flow Distribution to Flocculation Basins Using DOE and RSA)

  • 김성재;경규선;정희중;김형섭;양사선
    • 대한환경공학회지
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    • 제35권12호
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    • pp.918-928
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    • 2013
  • 각 응집지로의 유입유량 불균등현상은 대부분 정수장에서 직면하고 있는 중요한 문제점이다. 이와 같은 유량의 불균등현상은 응집지 분배수로의 구조, 지별 유출위어의 높이차 등과 관계가 있으나, 시설물 구조개선에 의한 유량의 균등화는 투자비용 대비 실효성이 크지 않은 문제점이 있다. 본 연구의 목적은 정수 시설물의 개선 없이 실험계획법(DOE, Design Of Experiment)과 반응표면분석법(RSA, Response Surface Analysis)을 이용한 유입밸브 개도율의 최적화로 각 응집지로의 유입유량을 균등하게 하는 것이다. 병렬로 연결된 6개 응집지의 유입밸브 개도율(%)과 유량분배율(%)을 각각 특성치(Y)와 인자(X)로 선정하고, 실험계획법과 반응표면분석법을 적용하여 지별 유량 균등분배를 위한 지별 유입밸브 개도율의 최적화 및 회귀식을 산출하였다. 최적화된 지별 유입밸브 개도율의 현장 적용결과, 지별 유량분배율의 표준편차는 3.80%에서 0.42%, 지별 침전수탁도의 표준편차는 0.29 NTU에서 0.03 NTU로 각각 감소하였다.

초소형 광디스크 드라이브를 위한 스윙암 타입 액추에이터 설계 (Design of Swing Arm Type's Actuator for Small-sized ODD)

  • 오제승;박세준;이동주;정호섭;박노철;박영필
    • 한국소음진동공학회논문집
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    • 제15권6호
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    • pp.660-666
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    • 2005
  • Recently, the need for subminiature storage systems has increased with the diversification of portable devices. An actuator for small optical disk drives has to satisfy performance requirements such as higher access speed, lower power consumption, and smaller size. In this paper, we proposed the miniaturized rotary type VCM actuator that had an effective focusing mechanism and secured sufficient bandwidth for small form factor (SFF) optical disk drive (ODD). Initial model was designed by electromagnetic (EM) and structural analyses. Such a model was improved using design of experiments (DOE) procedure based on a Blu-ray disk (BD) 1x specifications.

Effect of temperature and blank holder force on non-isothermal stamp forming of a self-reinforced composite

  • Kalyanasundaram, Shankar;Venkatesan, Sudharshan
    • Advances in aircraft and spacecraft science
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    • 제3권1호
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    • pp.29-43
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    • 2016
  • Composite materials are rapidly gaining popularity as an alternative to metals for structural and load bearing applications in the aerospace, automotive, alternate energy and consumer industries. With the advent of thermoplastic composites and advances in recycling technologies, fully recyclable composites are gaining ground over traditional thermoset composites. Stamp forming as an alternative processing technique for sheet products has proven to be effective in allowing the fast manufacturing rates required for mass production of components. This study investigates the feasibility of using the stamp forming technique for the processing of thermoplastic, recyclable composite materials. The material system used in this study is a self-reinforced polypropylene composite material (Curv$^{(R)}$). The investigation includes a detailed experimental study based on strain measurements using a non-contact optical measurement system in conjunction with stamping equipment to record and measure the formability of the thermoplastic composites in real time. A Design of Experiments (DOE) methodology was adopted to elucidate the effect of process parameters that included blank holder force, pre heat temperature and feed rate on stamp forming. DOE analyses indicate that feed rate had negligible influence on the strain evolution during stamp forming and blank holder force and preheat temperature had significant effect on strain evolution during forming.

LCD 유리 이송용 복합재료 로봇 핸드의 식스 시그마 강건설계 (Six Sigma Robust Design of Composite Hand for LCD Glass Transfer Robot)

  • 남현욱
    • 대한기계학회논문집A
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    • 제29권3호
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    • pp.455-461
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    • 2005
  • This research studied robust design of composite hand for LTR (LCD glass Transfer Robot). $1^{st}$ DOE (Design of Experiment) was conducted to find out vital few Xs. 108 experiments were performed and their results were statistically analyzed. Pareto chart analysis shows that the geometric parameters (height and width of composite beam) are more important than material parameters $(E_{1},\;E_{2})$ or stacking sequence angle. Also, the stacking sequence of mid-layer is more important than that of outer-layer. The main effect plots shows that the maximum deflection of LTR hand is minimized with increasing height, width of beam and layer thickness. $2^{nd}$ DOE was conducted to obtain RSM (Response Surface Method) equation. 25 experiments were conducted. The CCD (Central Composite Design) technique with four factors was used. The coefficient of determination $(R^{2})$ for the calculated RSM equation was 0.989. Optimum design was conducted using the RSM equation. Multi-island genetic algorithm was used to optimum design. Optimum values for beam height, beam width, layer thickness and beam length were 24.9mm, 186.6mnL 0.15mm and 2402.4mm respectively. An approximate value of 0.77mm in deflection was expected to be a maximum under the optimum conditions. Six sigma robust design was conducted to find out guideline for control range of design parameter. To acquire six sigma level reliability, the standard deviation of design parameter should be con trolled within $2{\%}$ of average design value