• Title/Summary/Keyword: DOCK공정

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Ship Hull Block Erection Simulation In Consideration of Resource Constant and Work Environment (Dock의 자원과 작업환경을 고려한 탑재 Simulation)

  • Kim, Jong-Je;Chul, Cha-Hee
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.47-50
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    • 2002
  • 선반건조 일정계획에 있어서 탑재 공정은 전체 생산일정 계획 중 선박 한 척에 대한 계획의 시발점이 되며, 병목현상 등을 유발하여 다른 일정에 가장 큰 영향을 주게 되는 공정이다. 최근 많은 조선소에서 하나의 Dock 내에서 두 착 이상의 배를 동시에 건조하는 tandem 방식을 택하고 있어 dock 내의 한정된 Crane 의 개수와 Crane의 Capacity, 공수 등의 자원, 그리고 작업환경에서 일어날 수 있는 여러 가지 변수들을 제대로 고려하지 못 했을 시에는 일정의 차질과 Dock의 회전율을 떨어트리게 한다. 본 논문에서는 가상공간에 하나의 Dock 를 만들어서 일정계획에서 작성한 Network를 사용하여 실제 작업하게 해서 그 Network가 현장에서의 최적한가를 점검하게 하고 현장에서 수정하는 작업을 줄이게 하는 것의 방법으로 simulation을 개발하였다.

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Implementation of Truck and Dock Management System for Manufacturers and Couriers using RF-ID

  • Lee, June-Hwan
    • Journal of the Korea Society of Computer and Information
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    • v.26 no.1
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    • pp.119-125
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    • 2021
  • Companies' efforts to find ways to reduce logistics costs for products and raw materials currently being brought in to produce products in all manufacturing processes are one of the biggest challenges, and the recent global recession has made logistics management even more important. This development technology limits the development of IN/OUT Bound truck logistics and dock management optimization system in the factory, especially by using UHF 900Mhz RFID radio frequency technology.

A Study on the Construction of Detail Integrated Scheduling System of Ship Building Process (선박건조공정의 미세 통합 일정 관리 체계 구축에 관한 연구)

  • Kim, Yong-Seop;Lee, Dae-Hyung
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.1 s.151
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    • pp.48-54
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    • 2007
  • Higher productivity and less cost during the manufacturing process of ships are required to maintain international competitiveness of modern shipbuilding industries. The integrated hull/ outfitting/ painting scheduling(IHOP) process is a final point, where logistics are finally being integrated and upcoming schedules are made. Therefore, more profits are expected from IHOP by effective management. In this thesis, IHOP is proposed in order to solve how to choose block erection date with IHOP scheduling logic. The result of IHOP scheduling is highly advised to utilize fabrication, outfitting shops. A standardized operation and load of resource will eventually be applied in long-term time span point of view for this will make it easy to enable capacity planning and workforce planning. It is also expected to eliminate inefficiency in overtime work and efficiently utilize manpower in short-term.

Erection Process Planning & Scheduling using Genetic Algorithm (유전 알고리즘을 이용한 탑재 공정과 일정 계획)

  • J.W. Lee;H.J. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.32 no.1
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    • pp.9-16
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    • 1995
  • The erection process planning is to decide erection strategy and sequence that satisfies dock duration. The erection scheduling is to decide erection date of each block. The load profile varies according to scheduling and it is related to building cost. It must be possible to simulate the various combinations of process plan and schedule for optimal planning. To develop the process planning system for optimal planning, the system that generate the sequence of erection automatically and the load leveling system are required. This paper suggests the method that generates the erection sequence. The load leveling should be done to all the ships in the same dock batch to get reliable results. In this case since the search space is very large, efficient optimization method is needed Our research achieved the load leveling system using Genetic Algorithm. This system made it possible to simulate various process plans to which schedule is considered.

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A Study on the Determination of Minimum Welding Condition Based on Structural Strength under Launching for Tandem Blocks (선체 블록 진수 시 필요한 최소 용접 구조 강도 평가에 관한 연구)

  • Myung-Su Yi;Joo-Shin Park
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.28 no.7
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    • pp.1267-1273
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    • 2022
  • Although the Korea shipbuilding industry has recently been receiving most of the orders for ships in the world, production processes are being disrupted due to a shortage of manpower at the production site. This is because the workers quit the shipyard as both work and wages were reduced due to the long slump in the shipbuilding industry. The main reason for the increase in orders was the large-scale orders for Qatar LNG carriers, and the situation in which the technical specifications required for ships are becoming more complex is also working to an advantage. Because the contract delivery time is of utmost importance for ships, the dock launch plan is the most important management item among the shipyard's major processes. The structure to be built in the dock may be a hull that has left the design work or a finished vessel, and in some cases, it is often at the level of some blocks of the hull. When launching, the hull is affected by the hogging or sagging moment due to the fluid force, and securing the safety of the structural strength of the block connection is of utmost importance. In a normal process, the connecting member launches after welding has been completed, but in actual shipbuilders, quick decision-making is needed on the conditions for securing structural safety to comply with the docking schedule. In this study, a detailed analysis method and applicability using a bending stress evaluation method and finite element analysis modelling were analyzed to rationally judge the above-mentioned problems from an engineering point of view. The main contents mentioned in the thesis can be used as good examples when conducting similar structural strength evaluations in the future.

GMAW of 6K21-T4 Aluminum Alloy for Tailor Welded Blank(TWB) (TWB 적용을 위한 6천계열 알루미늄 합금의 GMA용접)

  • Kim, Yong;Yang, Hyun-Seok;Park, Ki-Young;Seo, Jong-Dock;Choi, Won-Ho
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.50-50
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    • 2009
  • 본 연구에서는 차체 부품의 경량소재 대체에 따른 Panel Assembly Rear Seat Back 부품 제작에 최신 저입열 미그용접공정을 적용한 TWB(Tailor Welded Blank) 공정기술을 확보하기 위해 최적 용접조건 도출에 관한 연구를 진행하였다. 용접 후 성형이 이뤄지는 제조공정의 특성 상 성형강도에 중점을 둔 실험을 진행하였으며, 이를 위해 각 와이어에 따른 용접부의 기계/금속학적 특성이 평가되었다. 대상 시편은 6천계열 열처리형 합금이며, 두께는 각각 1.6t, 1.4t로 이를 맞대기 용접 후 그 특성을 평가하였다. 용접은 저입열 GMA용접 공법 중 하나인 CMT 용접법(Cold Metal Transfer)을 사용하였으며, 평가 대상 와이어로는 4043, 4047, 5183 및 5356이 사용되었다. 특성평가는 마크로 및 마이크로 조직, 경도, 인장강도, 기공 및 결함, 성형강도 등에 대해 이뤄졌으며, 희석된 와이어의 조성이 용접부 특성에 미치는 영향에 대해서도 검토되었다. 실험 결과, 5천계열 와이어가 성형강도에 비교적 더 강인한 결과를 나타냈으며 성형강도는 용접조건 및 초기 갭에 대한 영향은 받았으나, 비드형상과 강도간의 연관성은 찾을 수 없었다. 이에 따라 TWB 적용을 위한 와이어로는 5356이 가장 우수한 것으로 판명되었다.

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Development of a Risk Assessment Program for Chemical Terrorism (화학적 테러에 대한 위험성 평가 프로그램 개발)

  • Lee, Younghee;Kim, Eunyong;Kim, Jinkyung;Moon, Il
    • Journal of Korean Society of societal Security
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    • v.1 no.1
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    • pp.63-67
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    • 2008
  • This study focuses on assessing the security ri sk or the terrorism in chemical process industries. This research modifies conventional method for assessing the terrorism risk. The risk assessment method is developed and it is implemented as software to analyze the possibility of terrorism and sabotage. This program includes five steps; asset characterization, threat assessment, vulnerability analysis, risk assessment and new countermeasures. It is a systematic, risk based approach in which risk is a function of the severity of consequences of an undesired event, the likelihood of adversary attack, and the likelihood of adversary success in causing the undesired event. The reliability of the program is verified using a dock zone case. The case dock zone includes a storage farm, a manufacturing plant, an electrical supply utility, a hydrotreater unit, many containers, and administration buildings. This study represents chemical terrorism response technology, the prevention plan, and new countermeasure to mitigate by using risk assessment methods in the chemical industry and public sector. This study suggests an effective approach to the chemical terrorism response management.

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Development of Synthesis Process for Ammonia Borane using NaBH4 as the Hydrogen Storage Materials (NaBH4를 이용한 암모니아 보란 수소 저장 소재 합성 공정 개발)

  • Choi, Ho Yun;Park, Sung Jin;Jung, Sung Jin;Baek, Jong Min;Song, Han Dock;Kim, Jong Soo;Lee, Kun Jong;Kim, Young Lae
    • Transactions of the Korean hydrogen and new energy society
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    • v.25 no.5
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    • pp.475-481
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    • 2014
  • Ammonia borane ($NH_3BH_3$), as a source material for energy generation and hydrogen storage, has attracted growing interest due to its high hydrogen content. We have investigated the synthesis of ammonia borane from sodium borohydride ($NaBH_4$) and ammonium chloride ($NH_4Cl$) utilizing a low-temperature process. From our results, we obtained a maximum synthetic yield of 98.2% of ammonia borane complex. The diammoniate diborane (DADB) was detected in about 5~10mol% with in the solid ammonia borane by solid-state $^{11}B$-NMR analysis. The synthesized solid ammonia borane products were studied to characterize hydrogen release upon thermal dehydrogenation.

Mechanical characteristics and bead geometry according to laser welding parameters for tailor-welded-branks of hot press forming steel (레이저용접을 이용한 핫프레스포밍강의 맞춤식 재단 용접강판에서 용접공정변수에 따른 기계적 특성 및 비드형상)

  • Kang, Minjung;Kim, Cheolhee;Seo, Jong Dock;Lim, Chang Young
    • Laser Solutions
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    • v.18 no.2
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    • pp.5-10
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    • 2015
  • A tailor welded blank (TWB) is a welded blank comprised of two or more sheets with different properties - thickness, strengths or formabilities. TWBs are applied to the body panels to reduce weight and cost of the part. In this research, ultra high strength steel and high ductility steel were joined and laser tailor welded blanks were implemented. Yb:YAG laser welding tests were conducted with various welding conditions, and mechanical and geometrical characteristics of weldments were evaluated.

A Study on a Novel Pipe Flushing System within Dry Dock Ship Pipelines (건조 선박 배관 내의 새로운 유세정 시스템에 관한 연구)

  • Jin-Cheol Noh;Min-Sik Kim;Yung-Deug Son
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.30 no.2
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    • pp.233-238
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    • 2024
  • The pipe cleaning process is a crucial step in the shipbuilding process of a shipyard. It involves removing foreign substances from the inside of the pipes before moving on to the stage of testing equipment after installing the pipes. If there are foreign substances inside the pipes and the equipment is tested, the foreign substances can enter the high-priced equipment and become a factor in the breakdown of pumps, gears, bearings, and other components. Especially in the case of pumps or hydraulic valves, even small foreign substances can lead to major accidents if they enter the equipment, and such equipment accidents can be a potential cause of major disasters, leading to accidents involving workers operating the equipment in the vicinity. Therefore, it is a process that shipyard customers, who are shipowners, also focus on and manage very intensively. To solve these problems, this study developed a system that can increase the cleaning effect of the cleaning fluid inside the pipes by increasing the flow of the cleaning fluid inside the pipes in the existing pipe cleaning method.