• Title/Summary/Keyword: DC motor system

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An analysis of Injection Molding Process for the Manufacturing of DC Motor Case (DC 모터 케이스 제조를 위한 사출성형공정 분석)

  • 민병현;김병곤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.812-815
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    • 2000
  • Injection molding process was taken to manufacture DC motor case that surrounds DC motor used as automobile parts. Up to now, DC motor case has been made by the deep drawing process or bending process of metal materials. Simulations of filling, packing and cooling processes were done by CAE tool like Moldflow software. Optimal delivery system was decided from the analysis of flow balance, and packing and cooling analyses were performed by using the design of experiment to minimize the volumetric shrinkage of molded part and the temperature difference between mold and part.

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A Study on the Development of Sensorless Drive System for Brushless DC Motor of Electrical Vehicle (전기자동차용 브러시리스 직류 전동기의 센서리스 드라이브 개발에 관한 연구)

  • 김종선;유지윤;배종포;서문석;최욱돈
    • The Transactions of the Korean Institute of Power Electronics
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    • v.8 no.4
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    • pp.336-343
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    • 2003
  • Generally, brushless DC motor(BLDCM) driving system uses hall sensors or encoders as the mechanical position or speed sensors. It is necessary to achieve the information's of rotor position for driving trapezoidal type brushless DC motor without any position sensor. This paper proposes a sensorless driving system with absolute rotor position detecting circuit which acquires both commutating phase and commutating time by analyzing motor phase voltages. Proposed system is applied to a 10k[W] rating motor which actually used in Hybrid Electric Vehicles. The experimental results will show the validity of the proposed system and the practical use of proposed sensorless drive.

A Brushless DC Motor Drive System and Phase Current Estimation Method For Active Knee Prothesis (동력의지를 위한 BLDCM 구동 시스템 및 상전류 추정 기법)

  • Nam, K.J.;Choi, Y.B.;Jung, D.H.
    • Journal of rehabilitation welfare engineering & assistive technology
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    • v.7 no.2
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    • pp.7-12
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    • 2013
  • In this paper, we propose a brushless DC motor drive system for active knee prosthesis and low-cost estimation method for phase current from DC-link current. To control motor torque directly, current sensing is very important and current sensing point should be synchronized with voltage switching command to minimize the effect of switching noise in current measurement, For maintaining small form factor, simplifying control schemes and achieving low-cost system, control schemes using DC-link current are used. Moreover, we incorporated phase current estimation method using analog MUX for minimizing current estimation error between DC-link current and phase current. The validity of the proposed system is verified through experimental works.

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A Study on the Development of Sensorless Drive System for Brushless DC Motor of Electrical Vehicle (EV용 브러시리스 직류 전동기의 선서리스 드라이브 개발에 관한 연구)

  • Bae Jong-Pyo;Kim Jong-Sun;Seo Mun-Seok;Yoo Ji-Yoon;Choi Uk-Don;Jeon Se-Bong
    • Proceedings of the KIPE Conference
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    • 2002.07a
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    • pp.110-114
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    • 2002
  • Generally, brushless DC motor(BLDCM) driving system uses hall sensors or encoders as the mechanical position or speed sensors. It is necessary to achieve the informations of rotor position for driving trapezoidal type brushless DC motor without any position sensor. This paper proposes a sensorless driving system with rotor absolute position detector circuit which acquires both commutate phase and commutate time by analyzing motor phase voltages. Proposed system is applied to a 10k[W] rating motor which actually used in electrical vehicles of HONDA co.,ltd. The experimental results will show the validity of the proposed system and the practical use of proposed sensorless drive algorithm.

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Design of Current-Feedback Control for DC Motors (DC 모터를 위한 전류궤환형 학습제어기 설계)

  • Baek, Seung-Min;Kim, Jin-Hong;Kuc, Tae-Yong
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.48 no.12
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    • pp.1520-1526
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    • 1999
  • This paper presents a current feedback learning controller for dynamic control of DC motors. The proposed controller uses the full third-order dynamics model of DC motor system to drive stable learning rules for virtual current learning input, voltage learning input, and the coefficient of electromotive force. It is shown that the proposed learning controller drives the state of uncertain DC motor system with unknown system parameters and external load torque to the desired one globally asymptotically. Computer simulation and experimental results are given to demonstrate the effectiveness of the proposed adaptive learning controller.

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DC Motor Drive System Using Model Based Cotroller Design of LabVIEW and Compact RIO (LabVIEW의 모델기반 제어기 설계와 Compact RIO를 이용한 직류전동기 구동 시스템)

  • Ji, Jun-Keun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.2
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    • pp.352-359
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    • 2008
  • This paper presents a controller implementation using model based controller design programs-System Identification Toolkit, Control Design Toolkit, Simulation module. This method is easier and simpler than conventional controller design method. To implement speed control system of DC motor, a CompactRIO, Real-Time(RT) cntroller provided by NI(National Instruments), is used as hardware equipment. Firstly transfer function of DC motor drive system, which was a control target plant, can be acquired through System Identification Toolkit by using test input signal applied to motor and output signal from motor. And designing of pole-zero compensator satisfying desired control response performance through Control Design Toolkit, designed speed control response can be tested through Simulation Module. Finally LabVIEW program is converted to real-time program and downloaded to CompactRIO real-time controller Through experimental results to real DC motor drive system, designed speed control response is compared to simulation results.

The Sinusoidal Ministep Drive Technique

  • Ukakimaparn, P.;Pongswatd, V.;Kummool, S.;Sriratana. W.
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.466-466
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    • 2000
  • This paper presents the sinusoidal current ministep technique to drive stepping motor. The stepping motor is coupling to the increment encoder to detect the position and speed of the stepping motor. The data from the encoder is decoded to sine and cosine signal and fed to the driver system. The driver system has two loops control, the inner loop and the outer loop. The inner loop is used to control the rotating of the stepping motor and the outer is used to control the speed of the motor. The rotating of the stepping motor is controlled with the sinusoidal signal. The test results of the inner loop control can control the revolution of the stepping motor is smooth and continuously with similar to the DC motor. The outer loop uses to control the speed of the stepping motor with control the DC voltages apply to the driver. The DC voltages that apply to the driver is controlled by the AC-DC converter The test results of the outer loop control, it can control the speed of motor which is provide the any load in the design.

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The driving system design of walking robot which uses the automotive window motor (자동차용 윈도우 모터를 이용한 보행로봇 구동부 설계)

  • YOUM, K.W.;HAM, S.H.;OH, S.H.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.4
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    • pp.137-141
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    • 2011
  • Driving mechanism, the central part of a robot, was designed in this study. Power for the motive drive was acquired by directly connecting the motor shaft in worm shape of the low-end DC motor, car window motor, to a decelerator. The decelerator consists of a worm gear to receive power from the motor shaft, a pinion gear to be connected in line with the worm gear, and an output shaft to be engaged to the pinion gear. Motion driving is achieved by the power from the motor shaft with the designed gears, transferred to the deceleration mechanism and to the output gear.

Motor Drive System Analysis and Controller Design for Fuel cell Electronics Vehicle (연료전지 전기자동차 전력 구동시스템 분석 및 전동기 구동시스템 제어기 설계)

  • Lee, Myung-Jin;Park, In-Duck;Kim, Si-Kyung
    • Proceedings of the KIEE Conference
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    • 2004.11c
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    • pp.484-486
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    • 2004
  • In this paper, the power electronics requirement and the controls of an induction motor for fuel cell electric vehicle system are presented. The power topology is selected based on performance, cost, size, volume, manufacturability, component count and simplicity. Another highlight of the topology is the reduction of battery bank and its control strategy. The proposed approach consists a full-bridge DC/DC converter to boost the fuel cell voltage. The induction motor operated with vector control is driven by a three-phase PWM inverter supplied by the DC-link voltage. The investigation of the electric vehicle performed due to parameter variation of the induction motor has been presented.

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Design of a Disturbance Observer for DC Motor Speed Control under Load Variation (부하변동이 존재하는 DC 모터의 속도 제어를 위한 외란관측기 설케)

  • Kim, Sung-Jong;Shin, Myung-Jun;Son, Young-Ik;Kim, Kab-Il;Lim, Seung-Chul;Kang, Hwan-Il
    • Proceedings of the KIEE Conference
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    • 2006.10c
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    • pp.133-135
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    • 2006
  • This paper considers a speed control problem of DC motor under load variations. In order to reduce the effect of load variation, a disturbance observer has been designed for the given system. With a cheap encoder there exists considerable measurement noise in the velocity feedback and it should be reflected in designing the disturbance observer. The authors have obtained the nominal transfer function of a DC motor and designed a disturbance observer for the control purpose. With the disturbance observer a digital controller has been implemented using a DSP(TMS320F2812). Some experiments show the enhanced performance of the control system with the proposed method.

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