• Title/Summary/Keyword: D-Tube

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Extrusion process Analysis and Evaluation of Mechanical property for Micro Multi Cell Tube with 4 hole (4 홀 Micro Multi Cell Tube 의 압출공정 해석 및 기계적 특성 평가)

  • 이정민;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.397-400
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    • 2004
  • The direct extrusion with porthole die can produce condenser tube which has the competitive power in costs and qualities compared with the existing conform extrusion. In general, porthole die extrusion has a great advantage in the forming that produces the hollow sections difficult to produce by conventional extrusion with a mandrel on the stem. Especially, condenser tube manufactured by porthole die belongs to sophisticated part and demands tighter dimension tolerance and higher surface finish than any other part. In order to confirm the general of porthole die extrusion, we perform the 3D FE analysis of hot porthole extrusion in non-steady state by using DEFORM 3D and investigate a pattern of elastic deformation for porthole die through the stress analysis using ANSYS 5.5 during extrusion process.

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Optimization of tube hydroforming process by using fuzzy expert system (퍼지 전문가 시스템을 이용한 강관 하이드로포밍의 성형성 예측에 관한 연구)

  • Park K. S.;Kim D. K.;Lee D. H.;Moon Y. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.194-197
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    • 2004
  • In the tube hydroforming process, a tube is placed into the die cavity and the ends of the tube are sealed by fixing the axial cylinder piston into the ends. Then the tube is pressurized with a hydraulic fluid and simultaneously the axial cylinders move to feed the material into the expansion zone. Therefore, the quantitative relationship between process parameters such as internal pressure and feeding amount and hydroformabillity, is hard to establish because of their high complexity and many unknown factors. In this study, the empirical and the quantitative relationship between process parameters and hydroformabillity are analyzed by fuzzy rules. Fuzzy expert system is an advanced expert system which uses fuzzy rule and approximate reasoning. Many process parameters are converted to the quantitative relationship by use of approximate reasoning of fuzzy expert system. The comparison between experimentally measured hydroformabillity from hydroforming experiments and the predicted values by fuzzy expert system shows a good agreement.

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Nonlinear Finite Element Analysis of Composite Girder with Concrete Infilled Tube (콘크리트 충전 강관을 갖는 프리스트레스트 합성형 거더의 강-콘크리트 계면 거동)

  • Shin, Dong-Hun;Kim, Young-Hoon;Lee, Ta;Kang, Byeong-Su;Lee, Yong-Hak
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05a
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    • pp.386-389
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    • 2006
  • Prestressed composite girder bridges with concrete infilled steel tube at negative flexural moment region takes the advantages of enhancing local buckling and flexural resistances resulting from the lateral confining effect of concrete due to the interactive reaction in the interface layer of steel tube and concrete. The interface behavior in concrete infilled tube of the test composite girder is analyzed by 8-node zero thickness interface finite element combined with 3-D. elastoplastic concrete constitutive model and 3-D. elastoplastic Mindlin shell element. The interface effects between infillled concrete and steel tube are investigated through the comparision of the experimental and numerical results.

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Numerical investigation of plate fin performance for a compact heat exchanger (밀집형 열교환기에 사용하는 평판핀 성능에 관한 수치적 연구)

  • 유재욱;송태호
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.3
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    • pp.292-300
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    • 1999
  • Fin conduction not only enhances heat transfer to the ambient air but also increases tube-to-tube conduction. The latter is known to deteriorate the heat exchanger performance. Heat conduction between neighboring tubes thorough the fin is numerically investigated for accurate performance analysis of plate finned-tube heat exchangers. Governing equations for arbitrary plate fin are solved and the temperature distribution is obtained using the principle of superposition. Analysis is made using finite element method by changing the shapes of fin, the arrangements of tubes and the fin parameter mD. It is found that tube-to-tube conduction is significant when mD is small or the distance between neighboring tubes is small.

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Behavior of Geotextile Tube by Numerical Analysis (수치해석기법을 이용한 지오텍스타일 튜브의 거동분석)

  • 신은철;오영인;조인휘
    • Proceedings of the Korean Geotechical Society Conference
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    • 2003.03a
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    • pp.385-392
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    • 2003
  • Traditional forms of river and coastal structures have become very expensive to build and maintain, because of the shortage of natural rock. Geotextile tubes hydraulically or mechanically filled with dredged materials have been applied in hydraulic and coastal engineering in recent years(shore protection structure, detached breakwater, groins and jetty). Recently, new preliminary design criteria supported by model and prototype tests, and some stability analysis calculations have been studied. In this study, the numerical analysis was performed to investigate the behavior of geotextile tube with various properties of geotextile and hydraulic pumping conditions. Numerical analysis was executed to compare with the results from the large-scale field model tests, and also compared the results of 2-D plane strain analysis and 3-D FEM analysis. A geotextile tube was modeled using the commercial finite element analysis program ABAQUS and the one-quarter of tube was modeled. Behavior of geotextile tube during the hydraulic pumping procedure was analyzed by comparing the large-scale field model test and numerical analysis. The shape variation and maximum tube height between the numerical analysis results and large-scale filed test results are turned out to be a good agreement.

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A Study on the Derivation of Springback Compensation Angle Trend Line in Tube Bending (튜브 벤딩시 스프링백 보정각 추세선 도출에 관한 연구)

  • Lee, D.Y.;Oh, S.G.;Choi, B.S.
    • Transactions of Materials Processing
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    • v.29 no.4
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    • pp.188-193
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    • 2020
  • Piping work of large ships or offshore plants is often done in a narrow and confined space, requiring precise bending and safety. In order to realize an accurate bending angle, it is very important to predict and correct a deformation that may be caused by elasticity in the bending process, that is, an angular deviation due to springback. Therefore, by using CAE analysis to develop a correction angle model for springback based on multiple tube bending angles and using trend line data derived from this correction angle model, at bending the tube as the diameter of the base former and the tube outer diameter change, the springback compensation angle at any angle can be obtained. In this study, the bending mechanism was analyzed to increase the bending precision, and a correction angle model was developed and a trend line was derived in consideration of springback occurring in the bending process. In order to derive a more accurate and reliable trend line, a tube tensile test was performed, and the reliability of the corrected angle trend line was verified by comparing the bending angle measurement and analysis results with a 3D scanner.

Static analysis of 2D-FG nonlocal porous tube using gradient strain theory and based on the first and higher-order beam theory

  • Xiaozhong Zhang;Jianfeng Li;Yan Cui;Mostafa Habibi;H. Elhosiny Ali;Ibrahim Albaijan;Tayebeh Mahmoudi
    • Steel and Composite Structures
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    • v.49 no.3
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    • pp.293-306
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    • 2023
  • This article focuses on the study of the buckling behavior of two-dimensional functionally graded (2D-FG) nanosize tubes, including porosity, based on the first shear deformation and higher-order theory of the tube. The nano-scale tube is simulated using the nonlocal gradient strain theory, and the general equations and boundary conditions are derived using Hamilton's principle for the Zhang-Fu's tube model (as a higher-order theory) and Timoshenko beam theory. Finally, the derived equations are solved using a numerical method for both simply-supported and clamped boundary conditions. A parametric study is performed to investigate the effects of different parameters, such as axial and radial FG power indices, porosity parameter, and nonlocal gradient strain parameters, on the buckling behavior of the bi-dimensional functionally graded porous tube. Keywords: Nonlocal strain gradient theory; buckling; Zhang-Fu's tube model; Timoshenko theory; Two-dimensional functionally graded materials; Nanotubes; Higher-order theory.

On the Deformation Analysis of the Brake Tube-End for Automobiles (자동차용 브레이크 튜브 관단부의 성형해석)

  • Han, K.T.;Park, J.S.
    • Journal of Power System Engineering
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    • v.6 no.3
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    • pp.31-35
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    • 2002
  • Brake tube is considered one of the most important parts in automobile. The shape of brake tube end has a great influence on the function of brake, and the quality and productivity of brake tube have relation to die design. The forming process of brake tube end is performed by hydraulic press forming machine. In this paper, the forming processes of tube end for automobile is analyzed and designed to make the optimal form of brake tube end. Also, finite element analysis has been carried out using $DEFORM^{TM}% 3D to predict the optimal shape of brake tube end and the results obtained showed the optimal length between punch and chuck is $1.0{\sim}1.2mm$. The shape of tube end is in good agreement with the finite element simulations and the experimental results.

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High-temperature oxidation behaviors of ZrSi2 and its coating on the surface of Zircaloy-4 tube by laser 3D printing

  • Kim, Jae Joon;Kim, Hyun Gil;Ryu, Ho Jin
    • Nuclear Engineering and Technology
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    • v.52 no.9
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    • pp.2054-2063
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    • 2020
  • The high-temperature oxidation behavior of ZrSi2 used as a coating material for nuclear fuel cladding was investigated for developing accident-tolerant fuel cladding of light water reactors. Bulk ZrSi2 samples were prepared by spark plasma sintering. In situ X-ray diffraction was conducted in air at 900, 1000, and 1100 ℃ for 20 h. The microstructures of the samples before and after oxidation were examined by scanning electron microscopy and transmission electron microscopy. The results showed that the oxide layer of zirconium silicide exhibited a layer-by-layer structure of crystalline ZrO2 and amorphous SiO2, and the high-temperature oxidation resistance was superior to that of Zircaloy-4 owing to the SiO2 layer formed. ZrSi2 was coated on the Zircaloy-4 tube surface using laser 3D printing, and the coated tube was oxidized for 2000 s at 1200 ℃ under a vapor/argon mixture atmosphere. The outer surface of the coated tube was hardly oxidized (10-30 ㎛), while the inner surface of the uncoated tube was significantly oxidized to approximately 300 ㎛.

Numerical analysis of circular steel tube confined UHPC stub columns

  • Hoang, An Le;Fehlinga, Ekkehard
    • Computers and Concrete
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    • v.19 no.3
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    • pp.263-273
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    • 2017
  • In this paper, a finite element model (FEM) in ATENA-3D software was constructed to investigate the behavior of circular ultra high performance concrete (UHPC) filled steel tube stub columns (UHPC-FSTCs) under concentric loading on concrete core. The "CC3DNonLinCementitious2User" material type for concrete in ATENA-3D software with some modifications of material laws, was adopted to model for UHPC core with consideration the confinement effect. The experimental results obtained from Schneider (2006) were then employed to verify the accuracy of FEM. Extensive parametric analysis was also conducted to examine the influence of concrete compressive strength, steel tube thickness and steel yield strength on the compressive behavior of short circular UHPC-FSTCs. It can be observed that the columns with thicker steel tube show better strength and ductility, the sudden drop of load after initial peak load can be prevented. Based on the regression analysis of the results from parametric study, simplified formulae for predicting ultimate loads and strains were proposed and verified by comparing with previous analytical models, design codes and experimental results.