• Title/Summary/Keyword: Cylinder liner

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Calculation of Mixed Lubrication at Piston Ring and Cylinder Liner Interface

  • Cho, Myung-Rae;Park, Jae-Kwon;Han, Dong-Chul
    • Journal of Mechanical Science and Technology
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    • v.15 no.7
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    • pp.859-865
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    • 2001
  • This paper reports on the theoretical analysis of mixed lubrication for the piston ring. The analytical model is presented by using the average flow and asperity contact model. The cyclic variations of the nominal minimum oil film thickness are obtained by numerical iterative method. The total friction is calculated by using the hydrodynamic and asperity contact theory. The effect of the roughness height, pattern, and engine speed on the nominal minimum film thickness, friction force, ad frictional power losses are investigated. As the roughness height increases, the nominal oil film thickness and total friction force increase. Also, the effect of the surface roughness on the boundary friction is dominant at low engine speed and high asperity height. The longitudinal roughness pattern shows lower mean oil film pressure and thinner oil film thickness compared to the case of the isotropic and transverse roughness patterns.

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Analysis for Lubrication of the Piston Ring Considering Oil Transport-Examples (오일이송을 고려한 피스톤 링의 윤활 해석-예제)

  • 이재선;한동철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.358-364
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    • 1998
  • Lubricational characteristics at the interface between the piston ring and the cylinder liner are considered in this paper. To verify that surface shape and operating conditions of the engine can affect the state of lubrication, the changes of the minimum film thickness and friction force are calculated with various conditions. Oil starvation and open-end boundary condition are used to determine computational boundaries as reported on previous paper for lubrication analysis for the piston ring. From this analysis, it can be found that lubricational characteristics are seriously affected by degree of oil starvation, surface shape and operating conditions.

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Measurement of two dimensional oil film thickness in piston by induced fluorescence method (유기형광법을 이용한 피스톤 유막두께의 이차원적 측정)

  • 민병순;최재권
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.166-174
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    • 1998
  • The distribution of oil film thickness in piston were measured by induced fluorescence method. A Xe lamp was used as light source. Coumarine-6 was mixed with oil as the fluorescent dye. Fluorescent signal which is proportional to the oil film thickness was acquired by CCD camera and transmitted to the personal computer as video signal. In order to solve the problem of measurement system, irregular distribution and unstability of light intensity, as well as to know the relationship between the oil film thickness and output signal, three different calibration techniques were used. Motoring and firing tests were performed in a single cylinder research engine with transparent liner. By analyzing the oil film thickness converted from the photographed image, it was observed that each of three piston rings scrapes the oil both upward and downward and oil film thickness is not uniform horizontally at a given piston land. The amount of oil in each land was considerably affected by the engine load. It is thought that the blow-by gas blows the oil down to the crankcase.

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Solution of the Liner Free Surface Problem by a Discrete Singularity Method (집중특이점분포법을 이용한 선형자유표면문제의 해석)

  • Gang, Chang-Gu;Yang, Seung-Il;Lee, Chang-Seop
    • 한국기계연구소 소보
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    • v.4 no.1
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    • pp.29-42
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    • 1981
  • In this paper, it is demonstrated that, with the distribution of lowestorder concentrated (discrete) singularities of delta function nature, the solution to the linear free surface problem can be obtaianed with a remarkable degree of accuracy. The linearized bounday valve problem is formulated subject to boundary conditions for the determination of strengths of singularities; the simple sources above (not on) the free surface and the vortices on the body surface. Three sample calculations were performed; the flow about a submerged vortex of known strength, the flow past a submerged circular cylinder, and the flow around a hydrofoil section. The convergence of the numerical procedure is achieved with a relatively small number of elements, The final results are compared with those of the publi¬shed works, and are considered very satisfactory.

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The Frictional Modes of Piston Rings for an SI Engine (SI 엔진 피스톤-링의 마찰모드)

  • 조성우;최상민;배충식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.5
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    • pp.114-120
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    • 2000
  • Friction forces of piston rings for a typical SI engine were independently measured while excluding the effects of cylinder pressure, oil starvation and piston secondary motion using a floating liner system. Friction patterns, represented by the measured friction forces, were classified into five frictional modes with regard to the combination of predominant lubrication regimes(boundary, mixed and hydrodynamic lubrication) and stroke regions(mid-stroke and dead centers). The modes were identified on the Stribeck diagram of the dimensionless bearing parameter and friction coefficients which were evaluated at the mid-stroke and at the dead centers. And the frictional modes were estimated to the full operation range. The compression rings behave in the mode where hydrodynamic lubrication is dominant at the mid-stroke and mixed lubrication is dominant at the dead centers under steady operating conditions. However, the oil control ring behave in the mode where mixed lubrication is dominant throughout the entire stroke.

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Application of WAVE Modeling in Combustion performance of SI Engines Using DoE Methodology (실험계획법과 WAVE 시뮬레이션을 이용한 엔진 작동 변수의 영향도 평가 및 최적화에 대한 연구)

  • Jeong, Dong-Won;Tsogtjargal, Tsogtjargal;Soyoloo, Soyoloo;Lim, Ock-Taeck
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2922-2927
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    • 2008
  • The test of engine performance using the engine dynamometer needs technical researchers and facilities. A variety of CAE analysis programs and DoE(Design of Experiments) are used to analyze data efficiently instead of tests. The study got data from simulations of WAVE that used to model the SI engine to identify performance of engine. DoE makes it possible to know effectiveness of factors for power, BSFC, volume efficiency and find optimum condition in each factor through minimizing number of experiments. CA50 has effect on power and BSFC as volume efficiency is related with cylinder liner temperature and heat coefficients. The final result in DoE could be identified of consistency above 98% after substituting the data to WAVE.

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Two Dimensional Analysis for Lubrication of the Piston Ring of Internal Combustion Engine (내연기관 피스톤 링의 2차원 윤활 해석)

  • 이재선;한동철;이수목;정균양
    • Tribology and Lubricants
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    • v.13 no.2
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    • pp.89-95
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    • 1997
  • This paper considers two dimensional analysis for lubrication between the single piston ring and the cylinder liner. The piston ring is treated as a reciprocating, hydrodynamic bearing with combined sliding and squeeze motion. Reynolds' equation is used, to model lubrication with Reynolds' cavitation boundary condition. This analysis is developed to get the cyclic variation of minimum film thickness and viscous frictional force. Two types of piston ring face shape are considered. This result can be used to study the influence of ring shape design parameter to improve the characteristics of sealing and lubrication.

Experimental Study on Firing Test of LPI Engine Using Gasoline Fuel for Improving the Production Process at End of line (엔진 착화 라인의 생산성 향상을 위한 LPI 엔진 가솔린 연료 적용성에 대한 실험적 연구)

  • Hwang, In-Goo;Choi, Seong-Won;Myung, Cha-Lee;Park, Sim-Soo;Lee, Jong-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.3
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    • pp.133-140
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    • 2007
  • The purpose of this study was to evaluate the effects of gasoline fuel to the LPI engine. Firing test bench was used in order to assess the effect on gasoline-injected LPI engine. Gasoline fuel was supplied into the reverse direction(3-4-2-1 cylinder) at 3.0 bar with commercial gasoline fuel pump. Engine test was performed using the firing test mode at end of line. The deviations of excess air ratio of each cylinder and maximum combustion pressure using gasoline fuel were within 0.1 and $1{\sim}2\;bar$. Engine start time was measured with changing coolant temperature at $20^{\circ}C,\;40^{\circ}C,\;80^{\circ}C$, respectively. Residual gasoline volume in the fuel line was measured about 32 cc after firing test and it was less than 2 cc within 10 seconds purging. To simulate the end of line, the residual gasoline in the fuel line was purged during 5 and 10 seconds. Start time of LPI engine with LPG fuel were 0.61 and 0.58 seconds. This work showed that severe problems such as misfiring and liner scuffing were not occurred applying gasoline fuel to LPI engine.

Deformation Behavior of Spray-formed Hypereutectic Al-Si Alloys (분무성형을 통해 제조된 과공정 Al-Si 합금의 기계적 특성)

  • Park W. J.;Ha T. K.;Ahn S.;Chang Y. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.285-288
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    • 2001
  • Hypereutectic Al-25Si-X alloys, expected to be applied to the cylinder-liner-part of the engine-block of an automobile due to the excellent wear resistance, low density and low thermal expansion coefficient has been fabricated through a spray forming process. The obtained microstructure of the hypereutectic Al-25Si-X alloy appeared to consist of Al matrix and equiaxed Si particles of average diameter of $5-7{\mu}m$. To characterize the deformation behavior of this alloy, a series of load relaxation and compression tests have been conducted at temperatures ranging from RT to $500^{\circ}C$. The strain rate sensitivity parameter (m) of this alloy has been found to be very low (0.1) below foot and reached 0.2 at $500^{\circ}C$. During the deformation above 300'c in compression, strain softening has been observed. The diagram of extrusion pressure vs. ram-speed has been constructed, providing the extrusion condition of Al-25Si-X alloys.

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Hydrodynamic interaction with an array of porous circular cylinders

  • Park, Min-Su;Koo, Weon-Cheol;Choi, Yoon-Rak
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.2 no.3
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    • pp.146-154
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    • 2010
  • In the present study, the wave excitation forces acting on an array of porous circular cylinders are examined based on diffraction problems. To calculate the wave forces, the fluid domain is divided into three regions i.e. a single exterior region, N interior regions and N beneath regions, and the diffraction in each fluid region is expressed by an eigenfunction expansion method with using 3-dimension liner potential theory (Williams and Li, 2000). Especially, the present method is extended to the case of an array of truncated porous circular cylinders to calculate the heave forces as well as surge and sway forces. To verify this method, the numerical results obtained by eigenfunction are compared with these results obtained by higher order boundary element method (Choi et al., 2000). The numerical results obtained by this study are in good agreement with those results. By changing the numbers of porous circular cylinders, the angle of incident wave and the porosity rate of circular cylinders, the wave excitation forces such as surge, sway and heave on an array of truncated porous circular cylinders are investigated.