• 제목/요약/키워드: Cylinder Block

검색결과 149건 처리시간 0.021초

전산유체해석을 통한 RE엔진 냉각수 코어의 성능 개발 (Performance Development of Coolant Core for Range Extender Engine Using CFD Simulation)

  • 김창수;박성영
    • 한국산학기술학회논문지
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    • 제14권5호
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    • pp.2075-2080
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    • 2013
  • 본 논문에서는 RE엔진에 적용하기 위한 냉각수 코어를 CFD 기술을 활용하여 개발하였다. 개선 모델은 배기밸브 주위와 사이의 온도를 저감하기 위한 냉각수 우회부를 추가하였다. 2번 실린더 블록 주위와 배기밸브 사이의 유량이 증가하였기 때문에, 베이스 모델대비 개선 모델의 유량 정체가 개선되었다. 결과적으로, 배기밸브 주위에서의 열전달이 향상되고, 전 유량 구간에서 기존 모델 대비 약 5%의 압력 강하량 저감 효과를 보이는 개선 모델을 얻을 수 있었다. 압력 강하량의 저감은 상응하는 냉각수 펌프의 부하를 저감하고 연비에 긍정적 영향을 미칠 것으로 판단된다.

해양플랜트용 수직 보상기의 유공압 시스템 해석 (Analysis of Hydraulic-Pneumatic System for Offshore Plant Heave Compensator)

  • 정용길;황성구;김귀남;윤영환;현장환;허선철
    • 동력기계공학회지
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    • 제19권1호
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    • pp.76-82
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    • 2015
  • An analysis model is developed using a commercial software 'simulationX' for designing hydraulic-pneumatic system of heave compensator for offshore drilling operations. Reliability verification of the analysis model for the test equipment of 1/5 scale compensator was conducted by comparing test results and simulation results. An analysis of full scale heave compensator is developed on the basis of verified a model. Then, the results of simulation were analyzed to obtain following conclusion. The displacement of crown block about excitation input amplitude (${\pm}3,000mm$) of the steward platform using a 'simulationX' is attenuated under ${\pm}35mm$, and the compensation rate is 98.7%. In this study, goal of a compensation rate is more than 95%. The previously results are satisfied with the objectives of compensation rate.

CAE를 이용한 파워트레인의 방사소음 저감을 위한 구조변경 (Structural Modification for the Reduction of Radiation Noise of a Powertrain Based on CAE Technology)

  • 송민근;오기석;이상권
    • 한국소음진동공학회논문집
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    • 제18권4호
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    • pp.439-447
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    • 2008
  • One of the key elements in efforts to minimize noise radiation from a powertrain is the knowledge of the main radiating component and the relation between the surface vibration of a powertrain and the sound pressure. In this research, the powertrain model is developed based on FEM(finite element method). This model is applied to the prediction of the vibration of a powertrain by using ADAMS and the radiation noise by using BEM(boundary element method). According to this numerical analysis, the surface vibration of a powertrain is investigated as a source of radiated noise. This surface vibration is caused by the 1st order natural vibration of the cylinder block and its mode shape is the torsion mode. Therefore, this mode shape is modified to reduce the surface vibration of the powertrain. The radiation noise of the modified powertrain is also reduced to $5{\sim}12\;dB$. This modification is very successful for the noise reduction based on the CAE technology.

분무성형을 통한 과공정 Aㅣ-Si 합금 제조 및 기계적 특성 (Fabrication of Hypereutectic Spray-formed Al-Si Alloy and Its Deformation Behavior)

  • 하태권;김요섭;박우진;이언식;안상호;장영원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.20-23
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    • 2001
  • Hypereutectic Al-25Si alloy, which is expected to be applied to the cylinder-liner-part of the engine-block of an automobile due to its excellent wear resistance, low density and low thermal expansion coefficient, has been fabricated through a spray forming process. The obtained microstructure of the hypereutectic Al-25Si alloy appeared to consist of Al matrix and equiaxed Si particles of average diameter of 5-7 mm. To characterize the deformation behavior of this alloy, a series of load relaxation and compression tests have been conducted at temperatures ranging from RT to $500^{\circ}C$. The strain rate sensitivity parameter (m) of this alloy has been found to be very low (0.1) below $400^{\circ}C$ and reached maximum value of about 0.2 at $500^{\circ}C$. During the deformation above $300^{\circ}C$ in compression, strain softening has been observed. The diagram of extrusion pressure vs. ram-speed has been constructed. The extrusion has been successfully conducted at the temperatures of $300^{\circ}C$ and above with the ratio of area reduction of 28 and 40 in this study.

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Coupled Dynamic Simulation of a Tug-Towline-Towed Barge based on the Multiple Element Model of Towline

  • Yoon, Hyeon Kyu;Kim, Yeon Gyu
    • 한국항해항만학회지
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    • 제36권9호
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    • pp.707-714
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    • 2012
  • Recently, tug boats are widely used for towing a barge which transports building materials, a large block of a ship, offshore crane, and so on. In order to simulate the dynamics of the coupled towing system correctly, the dynamics of the towline should be well modeled. In this paper, the towline was modeled as the multiple finite elements, and each element was assumed as a rigid cylinder which moves in five degrees of freedom except roll. The external tension and its moment acting on each element of the towline were modeled depending on the position vector's direction. Tugboat's motion was simulated in six degrees of freedom where wave and current effects were included, and towed barge was assumed to move in the horizontal plane only. In order to confirm the mathematical models of the coupled towing systems, standard maneuvering trials such as course changing maneuver, turning circle test and zig-zag test were simulated. In addition, the same trials were simulated when the external disturbances like wave and current exist. As the result, it is supposed that the results might be qualitatively reasonable.

초경량성 박용기관을 위한 마그네슘 표면처리 (A Study on the Surface Treatment of Magnesium for marine engine systems)

  • 윤용섭
    • Journal of Advanced Marine Engineering and Technology
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    • 제35권2호
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    • pp.252-257
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    • 2011
  • 본 연구에서는 초경량성 마그네슘 재료를 엔진 블록, 실린더 헤드커버 등과 같은 박용기관에 적용하기 위한 환경 친화적 표면처리의 개발에 대하여 고찰하였다. 또한 이온플레이팅법에 의해 마그네슘 박막을 제작하고, 그 제작조건에 따라 변화하는 막의 결정배향성과 몰포로지가 경도특성에 미치는 영향을 해명하고자 하였다. 마그네슘 박막의 경도측정 결과, 아르곤 가스압의 증가에 따라 그 경도값이 상승하였 는데, 그 원인은 결정립계에 의한 강화와 성분 외 가스입자의 흡장효과에 의한 것으로 사료된다.

알루미늄 합금 실린더 블럭을 적용한 가솔린 엔진의 냉각계 개발 (The development of cooling system in the gasoline engine with the aluminum alloy cylinder block)

  • 한덕주;민병순;최재권
    • 오토저널
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    • 제17권3호
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    • pp.11-18
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    • 1995
  • 본 논문에서는 주철 라이너를 삽입한 알루미늄 블럭 엔진 개발과정에서 주조 불량이 발생하였을때, 냉각계에 일어나는 제반 현상을 분석하고, 이를 해결해 나가는 과정을 기술하였다. 이를 위하여 주철 블럭과 알루미늄 블럭을 장착한 엔진의 피스톤 온도와 블럭의 열유속, 열정산을 측정하였다. 측정한 결과는 다음과 같다. 1. 알루미늄 블럭 제작시 주철 라이너와 알루미늄 블럭 사이에 공기층이 크거나, 용탕 충진이 불완전한 주조 불량이 발생하면 열접촉 저항이 커져 엔진 열전달 경로에 큰 영향을 준다. 2. 알루미늄 블럭 제작시 주조 불량이 발생하면 피스톤에서 라이너로의 전열량이 줄어듦에 따라 냉각수로의 전열량은 감소하는데, 6,000rpm, 전부하에서 알루미늄 블럭의 출력 대비 냉각수로의 방열량의 비는 38.3%이고, 주철 블럭은 44.1%이다. 3. 알루미늄 블럭 제작시 주조 불량이 발생하면, 피스톤 온도가 15-20.deg.C 정도 상승하여 피스톤 손상을 유발시킬 수 있다. 4. 알루미늄 블럭의 주조가 완벽하게 되어 주철 라이너와 알루미늄 몸체 사이에서의 열접촉저항이 없어지면, 스토로크 방향에 따른 금속면 온도 분포가 균일하게 된다. 5. 실린더 라이너의 주조상태 개선없이 오일젯을 사용한 결과 피스톤의 온도를 만족할 만한 수준으로 감소시켰다. 6. 6000rpm, 전부하에서 오일젯 적용시 출력 대비 냉각수로의 방열량의 비가 38.3%에서 36.2%로 감소하고, 출력대비 오일로의 방열량의 비는 9.6%에서 11.2%로 증가한다. 7. 오일젯 작용시 오일 펌프의 용량 증대와 오일 쿨러의 장착이 필수적이다.

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선박용 디젤 엔진의 구조진동에 의한 방사소음 해석 (Radiated Noise Analysis of Marine Diesel Engine from Structural Vibration)

  • 김대환;정의봉;박정근;홍진숙
    • 한국소음진동공학회논문집
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    • 제18권1호
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    • pp.26-34
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    • 2008
  • This paper summarizes a design procedure of radiated noise from engine blocks of marine engines. This air-borne noise is one of the significant noise contributors including the aeroacoustic noise due to intake and exhaust and the re-radiation due to structure-borne noise. Excitation forces by engine operations are evaluated taking into account the power generation mechanism from the burning process to the subsequence motion of internal parts; piston, connecting rod, and crank shaft. The acoustic transfer vector method is incorporated to effectively simulate the radiated noise field under the various operation conditions. A contribution analysis for the various excitations to the radiated noise is conducted. It is found that the firing pressure is the main source of the radiated noise, and so the structure of the cylinder can be modified to significantly reduce the radiated noise from the engine block.

On the Particle Swarm Optimization of cask shielding design for a prototype Sodium-cooled Fast Reactor

  • Lim, Dong-Won;Lee, Cheol-Woo;Lim, Jae-Yong;Hartanto, Donny
    • Nuclear Engineering and Technology
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    • 제51권1호
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    • pp.284-292
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    • 2019
  • For the continuous operation of a nuclear reactor, burnt fuel needs to be replaced with fresh fuel, where appropriate (ex-vessel) fuel handling is required. Particularly for the Sodium-cooled Fast Reactor (SFR) refueling, its process has unique challenges due to liquid sodium coolant. The ex-vessel spent fuel transportation should concern several design features such as the radiation shielding, decay-heat removal, and inert space separated from air. This paper proposes a new design optimization methodology of cask shielding to transport the spent fuel assembly in a prototype SFR for the first time. The Particle Swarm Optimization (PSO) algorithm had been applied to design trade-offs between shielding and cask weight. The cask is designed as a double-cylinder structure to block an inert sodium region from the air-cooling space. The PSO process yielded the optimum shielding thickness of 26 cm, considering the weight as well. To confirm the shielding performance, the radiation dose of spent fuel removed at its peak burnup and after 1-year cooling was calculated. Two different fuel positions located during transportation were also investigated to consider a functional disorder in a cask drive system. This study concludes the current cask design in normal operations is satisfactory in accordance with regulatory rules.

Numerical investigation of the high pressure selective catalytic reduction system impact on marine two-stroke diesel engines

  • Lu, Daoyi;Theotokatos, Gerasimos;Zhang, Jundong;Tang, Yuanyuan;Gan, Huibing;Liu, Qingjiang;Ren, Tiebing
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제13권1호
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    • pp.659-673
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    • 2021
  • This study aims to investigate the impact of the High Pressure Selective Catalytic Reduction system (SCR-HP) on a large marine two-stroke engine performance parameters by employing thermodynamic modelling. A coupled model of the zero-dimensional type is extended to incorporate the modelling of the SCR-HP components and the Control Bypass Valve (CBV) block. This model is employed to simulate several scenarios representing the engine operation at both healthy and degraded conditions considering the compressor fouling and the SCR reactor clogging. The derived results are analysed to quantify the impact of the SCR-HP on the investigated engine performance. The SCR system pressure drop and the cylinder bypass valve flow cause an increase of the engine Specific Fuel Oil Consumption (SFOC) in the range 0.3-2.77 g/kWh. The thermal inertia of the SCR-HP is mainly attributed to the SCR reactor, which causes a delayed turbocharger response. These effects are more pronounced at low engine loads. This study supports the better understanding of the operating characteristics of marine two-stroke diesel engines equipped with the SCR-HP and quantification of the impact of the components degradation on the engine performance.