• 제목/요약/키워드: Cycle Deformation

검색결과 280건 처리시간 0.022초

7050 AI 합금의 가공열처리가 미세조직변화와 피로성질에 미치는 영향 (The Effect of Thermomechanical Treatment on the Microstructural Changes and Fatigue Properties in 7050 Al Alloy)

  • 김문호;권숙인
    • 열처리공학회지
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    • 제4권4호
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    • pp.24-33
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    • 1991
  • The effects of thermomechanical treatments on microstructure and fatigue properties of 7050 Al alloy were investigated. The precipitation kinetics changed to a faster rate due to cold deformation employed in this special TAHA thermomechanical treatments including pre-aging, plastic deformation and two step final-aging. The G.P. zones in the under-aged condition were cut by dislocations and dissolved during the plastic deformation. During the low cycle fatigue, the T6' condition showed cyclic hardening behavior whereas the TMT5, TMT27 and T76 conditions showed cyclic softening at above 0.7% total strain amplitudes. The ${\Delta}K_{th}$ value of TMT27 was improved more than two times, compared with that of T76 condition. The T6' with small shearable precipitates resulted in the markedly high ${\Delta}K_{th}$ value. This is thought to be resulted from dislocation reversibility and roughness-induced crack closure due to planarity of slip.

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복합재 성형후 열잔류응력에 의한 변형 연구 (Prediction of Spring-in Deformation of Carbon Fiber Reinforced Composite by Thermal Residual Stress)

  • 김용승;김위대
    • Composites Research
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    • 제30권6호
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    • pp.410-415
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    • 2017
  • 본 연구에서는 탄소섬유강화 복합재의 제작 시 열 잔류응력으로 인한 변형을 유한요소 프로그램 ABAQUS에서 User Subroutine을 이용한 유한요소 해석을 통해 예측한다. 탄소섬유강화 복합재의 변형에 영향을 주는 다양한 요인 중 온도구배, 제품 형상, 적층각 및 적층순서, 수지의 화학수축, 열 잔류응력을 고려한 복합재 성형을 해석하였다. 같은 형상의 실제 모델과 해석 모델의 결과를 비교한다. 또한 해석 결과를 분석하여 실제 제작의 오차에 적용하여 실제 제작에서의 성형 완성도를 높이는데 목적이 있다.

수소저장-방출싸이클링과 냉간가공과의 관계 (The Relation between Hydrogen Absorption-Desorption Cycling and Cold Work)

  • 정영관;이근진;박규섭;김경훈;김세웅
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.829-832
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    • 2002
  • Deformation of the specimens was investigated on hydrogen absorption-desorption cycling. In order to study this problem, the cold rolled and the annealed palladium thin plate as specimens had been used. By using the electrochemical method, the palladium plate specimens were cyclically hydrogenated in the 0.1mol $H_2SO_4$ electrolyte. As results, it is noted that the thickness of the plate specimens gradually increased in increasing hydrogenation cycles whereas the width and the length decreased. Also, Deformation of the cold rolled palladium specimen was lager than the annealed palladium specimen. And grains in the plate specimen were greatly deformed after hydrogenation cycling. But hydrogen absorption rate scarcely changed.

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STS 304 압연강의 저주기 피로특성에 관한 연구 (A Characteristic Study of Low Cycle Fatigue for Rolled STS 304 Steel)

  • 김치환;박영민;배문기;김혜성;김태규
    • 열처리공학회지
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    • 제31권1호
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    • pp.18-23
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    • 2018
  • In this study, low cyclic fatigue test was carried out at room temperature condition for rolled STS304 steel. The results of this study show that rolled STS304 steel has excellent static tensile strength and fatigue characteristics. The relationship between plastic strain range and fatigue life was examined using the triangular wave in order to predict the low cycle fatigue life of rolled STS304 steel by Coffin-Manson equation. Cyclic behavior of rolled STS304 steel was characterized by cyclic hardening with increasing number of cycle through the Hysteresis loop analysis and cyclic response of maximum stress versus number of cycles. It is found that the plastic deformation energy consumed per cycle is reduced by calculating the area of the hysteresis loop.

Effect of Strain Path on Lattice Strain Evolution during Monotonic and Cyclic Tension of Magnesium Alloy

  • Yoon, Cheol;Gharghouri, Michael A.;Lee, Soo Yeol
    • 한국재료학회지
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    • 제25권5호
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    • pp.221-225
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    • 2015
  • In-situ neutron diffraction has been employed to examine the effect of strain path on lattice strain evolution during monotonic and cyclic tension in an extruded Mg-8.5wt.%Al alloy. In the cyclic tension test, the maximum applied stress increased with cycle number. Lattice strain data were acquired for three grain orientations, characterized by the plane normal to the stress axis. The lattice strain in the hard {10.0} orientation, which is unfavorably oriented for both basal slip and {10.2} extension twinning, evolved linearly throughout both tests during loading and unloading. The {00.2} orientation exhibited significant relaxation associated with {10.2} extension twinning. Coupled with a linear lattice strain unloading behavior, this relaxation led to increasingly compressive residual strains in the {00.2} orientation with increasing cycle number. The {10.1} orientation is favorably oriented for basal slip, and thus showed a soft grain behavior. Microyielding occurred in the monotonic tension test and in all cycles of the cyclic test at an applied stress of ~50 MPa, indicating that strain hardening in this orientation was not completely stable from one cycle to the next. The lattice strain unloading behavior was linear in the {10.1} orientation, leading to a compressive residual strain after every cycle, which, however, did not increase systematically from one cycle to the next as in the {00.2} orientation.

A complete integrity assessment of welded connections under high and low cycle fatigue followed by fracture failure

  • Feng, Liuyang;Liu, Tianyao;Qian, Xudong;Chen, Cheng
    • Steel and Composite Structures
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    • 제43권4호
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    • pp.465-481
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    • 2022
  • This paper presents a comprehensive integrity assessment of welded structural components, including uniform high- and low-cycle fatigue assessment of welded plate joints and fatigue-induced fracture assessment of welded plate joints. This study reports a series of fatigue and fracture tests of welded plate joints under three-point bending. To unify the assessment protocol for high- and low-cycle fatigue of welded plate joints, this study develops a numerical damage assessment framework for both high- and low-cycle fatigue. The calibrated damage material parameters are validated through the smooth coupon specimens. The proposed damage-based fatigue assessment approach describes, with reasonable accuracy, the total fatigue life of welded plate joints under high- and low-cycle fatigue actions. Subsequently, the study performs a tearing assessment on the ductile crack extension of the fatigue-induced crack. The tearing assessment diagram derives from the load-deformation curve of a single-edge notched bend, SE(B) specimen and successfully predicts the load-crack extension relation for the reported welded plate joints during the stable tearing process.

모터사이클 디스크 브레이크 형상에 따른 방열해석에 관한 연구 (Study on Analysis of Heat Dissipation due to Shape of Motorcycle Disc Brake)

  • 조재웅;한문식
    • 한국기계가공학회지
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    • 제12권4호
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    • pp.100-107
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    • 2013
  • This study aims to improve the heat performance of motor cycle disk due to the number of holes by analyzing 6 kinds of disk models. This disk performance depends on the efficiency at emitting the heat. To raise the efficiency of heat emission, holes with circle or another configuration are made on disks to emit heat fast. The distribution of temperature, heat flux, deformation and stress are analyzed. As the number of holes on disk increases, the performance of heat emission is improved. Equivalent stress is decreased and durability is improved as the number of holes on disk increases. Though the number of holes on disk is increased, the performances of heat emission and durability do not become better. The optimal model can be found by comparing models each other through this analysis result. Through this study result, the configuration of motor cycle disk is designed with optimal heat emission and durability by comparing models.

냉간단조용 금형의 변형모드에 따른 탄성변형량의 측정 및 유한요소 해석 (Measurement and FEM Analysis of Elastic Deformation According to the Forging Stages in Cold Forging Die)

  • 이대근;이영선;이정환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 춘계학술대회 논문집
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    • pp.112-116
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    • 2002
  • In cold forging, the elastic behavior of the die has a direct influence on the accuracy of the forging part. And the die dimension is continuously changed during the loading, unloading, and ejecting stage. In this paper, we evaluated the elastic deflections of cold forging die during loading, unloading, and ejecting stage. Uni-axial strain gauges are used to measure elastic strain of die during each forging stage. Strain gauges are attached on the surface of die. A commercial F.E.M code, DEFORM-2D$\^$TM/ is used to predict elastic strain of die. Two method of F.E.M. analysis are used to compare with measured and calculated elastic strain. One is to regard the die as rigid body over forging cycle. And then, the die sass is analyzed by loading the die with pressure from the forging part. The other is to regard the die as elastic body from forging cycle. The elastic strain of die is calculated and the die is elastically deformed at each strop. The calculated results under the elastic die assumption are well agreed with experimental data using strain gauges.

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표면실장용 IC 패키지 솔더접합부의 열피로 수명 예측 (A prediction of the thermal fatigue life of solder joint in IC package for surface mount)

  • 윤준호;신영의
    • Journal of Welding and Joining
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    • 제16권4호
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    • pp.92-97
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    • 1998
  • Because of the low melting temperature of solder, each temperature cycle initiates an irrecoverable creep deformation at the solder interconnection which connects the package body with the PCB. The crack starts and propagates from the position where the creep deformation is maximized. This work has tried to compare and analyze the thermal fatigue life of solder interconnection which is affected by the lead material, the size of die pad, chip thickness, and interface delamination of 48-Pin TSOP under the temperature cycle ($0^{\circ}C$~1$25^{\circ}C$). The crack initiation position and thermal fatigue life which are calculated by using FEA method are well matched with the results of experiments. The thermal Fatigue life of copper lead frame is extended around 3.6 times longer than that of alloy 42 lead frame. It is maximized when the chip size is matched with the length of the lead. It tends to be extended as the thickness of chip got thinner. As the interfacial delamination between die pad and EMC is increased, the thermal fatigue life tends to decrease in the beginning of delamination, and increase after the delamination grew after 45% of the length of die pad.

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냉간가공된 TP304 스테인리스강 모재와 용접재를 이용한 반복 변형 및 손상 거동에 미치는 중성자조사 영향 모사 (Simulating Nuetron Irradiation Effect on Cyclic Deformation and Failure Behaviors using Cold-worked TP304 Stainless Steel Base and Weld Metals)

  • 김상언;김진원
    • 한국압력기기공학회 논문집
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    • 제16권2호
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    • pp.58-67
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    • 2020
  • This study presents cyclic stress-strain and tensile test results at room temperature (RT) and 316℃ using cold-worked TP304 stainless steel base and weld metals. By comparing the cyclic hardening/softening behavior and failure cycle of cold-worked materials with those of irradiated austenitic stainless steels, the feasibility of simulating the irradiation effect on cyclic deformation and failure behaviors of TP304 stainless steel base and weld metals was investigated. It was found that, in the absence of strain-induced martensite trasformation, cold-working could properly simulate the change in cyclic hardening/softening behavior of TP304 stainless steel base and weld metals due to neutron irradiation. It was also recognized that cold-working could adequately simulate the reduction in failure cycles of TP304 stainless steel base and weld metals due to neutron irradition in the low-cycle fatigue region.