• 제목/요약/키워드: Cutting-Simulation

검색결과 463건 처리시간 0.028초

A study on the rock fracture mechanism of cutter penetration and the assessment system of TBM tunnelling procedure

  • Baek, Seung-Han;Moon, Hyun-Koo
    • 한국지구물리탐사학회:학술대회논문집
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    • 한국지구물리탐사학회 2003년도 Proceedings of the international symposium on the fusion technology
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    • pp.162-169
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    • 2003
  • Excavation by TBM can be characterized by a rock-machine interaction during the cutting process on a small scale, but on a large scale the interaction between the rock mass and TBM becomes very significant. For the planning and evaluation of TBM tunnelling it needs to understand rock fracture mechanism by a cutter or cutters on a small scale, and to estimate penetration rate, advance rate and utilization on a large scale. In this study rock chipping mechanism due to cutter-penetration is analysed by numerical simulation, showing that rock chipping is mainly occurred by tensile failure. Also, through the analysis of factors that affect on TBM procedures in various assessment systems, it is determined that the key elements that should be considered in the planning and evaluation of TBM tunnelling are classified into rock properties, the geological structures and properties of rock mass, and the structural and functional specifications of the machine. The user-friendly assessment tool is developed, so that penetration rate, advance rate and TBM utilization are evaluated from various input data. The tool developed in this study can be applied to a practical TBM tunnelling by understanding TBM tunnelling procedures.

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A Fault Tolerant Structure and Control Strategy for Electromagnetic Stirring Supplies

  • Li, Yan;Luo, An;Xiang, Xinxing;Chen, Yandong;He, Zhixing;Zhou, Fayun;Chen, Zhiyong
    • Journal of Power Electronics
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    • 제17권5호
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    • pp.1256-1267
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    • 2017
  • A fault tolerant structure and its corresponding control strategy for electromagnetic stirring power supplies are proposed in this paper. The topology structure of the electromagnetic stirring power supply contains two-stages. The fore-stage is the PWM rectifier. The back-stage is the fault tolerant inverter, which is a two-phase three-bridge orthogonal inverter circuit while operating normally. When the power switch devices in the inverter are faulty, the structure of the inverter is reconfigured. The two-phase half bridge inverter circuit is constructed with the remaining power switch devices and DC-link capacitors to keep the system operating after cutting the faulty power switch devices from the system. The corresponding control strategy is proposed to let the system work under both normal and fault conditions. The reliability of the system is improved and the requirement of the electromagnetic stirring process is met. Finally, simulation and experimental results verify the feasibility of the proposed fault tolerant structure and corresponding control strategy.

단순화된 설계인자에 의한 레이저표면경화공정의 퍼지제어기 설계 (Fuzzy Logic Controller Design By Means Of Characteristic Design Parameters in a LASER Surface Hardening Process)

  • 박영준;김재훈;조형석
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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    • pp.292-292
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    • 2000
  • Since high-power CO$_2$ Laser can be make a high densed energy to Local processing area, manufacturing processes using the laser can be processed for very Localized areas at a very fast rate with minimal or no distortion. Accordingly, the laser has been widely used in the fields of thermal manufacturing processes such as welding, fusion cutting, grooving, and heat treatment of metals. In particular, interest in the laser heat treatment process has grown tremendously in the past few years. In this process, maintaining the uniform hardening depth is important problem to obtain good quality products and to reduce heat induced distortion and residual stress. For achieving this objective, we introduced a new design technique of a fuzzy logic controller that greatly simplified the design procedure by defining several simplified design parameters. In the design procedure, the major design parameters of the controller are characterized by identifying several common aspects. From a series of simulation results, we found that the proposed design technique can be effectively used to design of a fuzzy logic controller for the LASER surface hardening process.

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엔드밀 가공시 채터 모델링과 진단에 관한 연구 (A Study on the Modeling and Diagnostics on Chatter in Endmilling Operation)

  • 김영국;윤문철;하만경;심성보
    • 한국정밀공학회지
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    • 제18권10호
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    • pp.101-108
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    • 2001
  • In this study, the static and dynamic characteristics of endmilling process were modelled and the analytic realization of chatter mechanism was discussed. In this reward, We have discussed on the comparative assessment of recursive time series modeling algorithms that cal represent time machining process and detect the abnormal machining behaviors in precision endmilling operation. In this study, simulation and experimental works were performed to show the malfunctional behaviors. For this purpose, new recursive algorithm(RLSM) was adopted for the oil-line system identification and monitoring of a machining process, we can apply these new algorithms in real process for detection of abnormal chatter. Also, The stability lobe of chatter was analysed by varying parameter of cutting dynamics in regenerative chatter mechanics.

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강관의 내면비드 제거 깊이가 하이드로포밍 성형성에 미치는 영향도 분석 (The effects of the grinding depth of the inner bead on the steel tube hydroformability)

  • 김봉준;박광수;김대현;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.239-242
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    • 2005
  • In the roll forming, a flat strip is progressively deformed by feeding it through a series of rotating rolls. There are various layouts for the tube toll-forming stages. The process sequences are as follows: leveling, roll-forming, welding, bead removing, seam annealing, cooling, sizing and cutting. Electric resistance welded(ERW) tubes have been widely used for the machinery parts, especially for hydroformed automotive parts. However conventional ERW tubes do not have a high formability because of hardening of welded portion by rapid cooling. Moreover the decrease in thickness of the welded portion during the grinding of the inner and outer bead may reduce the formability of the tube. In case of applying the tubular parts without grinding the bead, the flow of the fluid can be prevented due to the turbulent flow induced by the inner bead. In attempt to determine the optimal bead grinding amount in the roll forming process, in the present paper, the effects of the removal depth and width of the inner beads on the hydroformability are analyzed by the finite element simulation.

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열림방향을 이용한 자동차번호판 숫자인식 (Digit Recognition for Vehicle License Plate Based on Opened Enclosure)

  • 유쟁;김동욱
    • 한국정보전자통신기술학회논문지
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    • 제8권6호
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    • pp.453-459
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    • 2015
  • 본 논문에서는 열림부분에 기반을 둔 자동차 번호판의 숫자인식 기법을 제안한다. 제안된 인식기법에서 숫자를 상부와 하부로 나누고, 각각에 대해 열림부분을 판정하여 숫자를 인식한다. 제안된 기법에서, 상부와 하부의 분할은 정해진 절단선을 바탕으로 하며, 교점의 개수에 따라 절단선의 위치가 조절된다. 제안된 방법은 템플릿 매칭 방법에 비해 잡음이나 회전 등의 영향을 받지 않으며 강건하다. 모의실험에서 제안된 기법의 성능을 평가하기 위해 번호판에 사용되는 숫자들에 대해 처리를 하고, 그 결과를 제시하였다. 제안된 기법은 번호판의 숫자인식에서 매우 높은 인식률을 보인다.

5축가공을 위한 포스트프로세서 기술 (The Postprocessor Technology of for 5-axis Control Machining)

  • 정현철;황종대;김상명;정윤교
    • 한국기계가공학회지
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    • 제10권2호
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    • pp.9-15
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    • 2011
  • In order to develop a practical postprocessor for 5-axis machining, the general equations of numerically controlled (NC) data for 5-axis configurations with not only non-orthogonal rotary axes but also orthogonal rotary axes were exactly expressed by the inverse kinematics, and a Windows-based postprocessor written in Visual Basic was developed according to the proposed algorithm. The developed postprocessor is a general system that suitable for all kinds of 5-axis machine tool with orthogonal and non-orthogonal rotary axes. Through implementation of the developed postprocessor and verification by a cutting simulation and machining experiment, the effectiveness of the proposed algorithm is confirmed. Compatibility is improved by allowing exchange of data formats such as rotational tool center position (RTCP) controlled NC data, vector post NC data, and program object file (POF) cutter location (CL)data, and convenience is increased by adding the function of work-piece origin offset. Consequently, the technology of practical post-processor for 5-axis machining is developed.

로봇과 포지셔너 시스템의 특이성 분석과 여유 자유도 제어 (Analysis of singularity and redundancy control for robot-positioner system)

  • 전의식;장재원;서일홍;오재응;염성하
    • 대한기계학회논문집
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    • 제12권6호
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    • pp.1252-1264
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    • 1988
  • 본 연구에서는 실제 산업현장에서 이용되고 있는 5자유도의 수직 다관절형 로 봇과 2자유도의 포지셔너를 하나의 기구학적 모델로 모델링하여 기구학적 해석을 하고 이때 발생하는 여유자유도제어 및 그 타당성을 검토하고자 한다. 이를 위하여 먼저 역기구학적 해를 여유자유도인 포지셔너의 틸팅(tilting) 관절각을 고정한 후 6자유도 의 로봇으로 모델링하여 해석적으로 구하는 방법을 제시하고, Jacobian행렬을 통해 특 이상태를 분석하고자 한다. 또한 여유자유도가 특이성회피를 목적으로 하는 R-P 시 스템의 작업성능에 어떠한 영향을 미치는가를 알기 위해 역기구학적 해로부터 구한 각 관절각을 Jacobian 행렬을 이용하는 조작성지수식에 대입하여 조작성지수를 얻고, 이 조작성지수의 등고선그래프로부터 높은 작업성능을 갖는 여유자유도 각을 구하고자 한 다. 아울러, 주작업 및 특이성회피를 목적으로 하는 부작업을 만족시키는 여유자유 도 제어방법의 경우에 높은 작업성능을 갖는 방향으로 관절각이 변화하는지를 역기구 학적 해만을 이용한 경우와 비교 검토하고자 한다.

기어 축의 기어 및 이 끝 위치 판별을 위한 유도형 센서시스템의 개발에 관한 연구 (A Study on Development of Inductive Sensor System for Locating Geared Part and Gear Position in Geared Shaft)

  • 오석규;배강열
    • 한국정밀공학회지
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    • 제31권3호
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    • pp.223-232
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    • 2014
  • An inductive sensor system is proposed to detect the gear location and angular position of a geared shaft for automatic feeding of the shaft into the proper cutting position of the other end. The system consists of two set of coils, bridge circuit, signal condition circuit, and microprocessor. The coil sensors of the system measure changes of inductance along with the surface position of a geared shaft. The inductance changes are transformed to voltages by the bridge circuit, which are then conditioned and processed for the recognition of the gear. In order to incorporate with the experimental results with the sensor system, a finite element method (FEM) simulation for the magnetic field between the sensor and the shaft was carried out. The predicted results and the experiments revealed that the sensor system was appropriate for sensing the position of gear and the angular position of gear tooth of a geared shaft.

Welding Gap Detecting and Monitoring using Neural Networks

  • Kang, Sung-In;Kim, Gwan-Hyung;Lee, Sang-Bae;Tack, Han-Ho
    • 한국지능시스템학회:학술대회논문집
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    • 한국퍼지및지능시스템학회 1998년도 추계학술대회 학술발표 논문집
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    • pp.539-544
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    • 1998
  • Generally, welding gap is a serious factor of a falling-off in weld quality among various kind of weld defect. Welding gap is created between two work piece in GMAW(Gas Metal Arc Welding) of horizontal fillet weld because surface of workpiece is not flat by cutting process. In these days, there were many attempts to detect welding gap. though we prevalently use the vision sensor or arc sensor in welding process, it is difficult to detect welding gap for improvement of welding quality. But we have a trouble to find relationship between welding gap and many welding parameters due to non-linearity of welding process. As mentioned about the various difficult problem, we can detect welding gap precisely using neural networks which are able to model non-linear function. Also, this paper was proposed real-time monitoring of weld bead shape to find effect of welding gap and to estimate weld quality. Monitoring of weld bead shape examined the correlation of welding parameters with bead eometry using learning ability of neural networks. Finally, the developed system, welding gap detecting system and bead shape monitoring system, is expected to the successful capability of automation of welding process by result of simulation.

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