• Title/Summary/Keyword: Cutting-Simulation

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Structural reliability analysis using temporal deep learning-based model and importance sampling

  • Nguyen, Truong-Thang;Dang, Viet-Hung
    • Structural Engineering and Mechanics
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    • v.84 no.3
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    • pp.323-335
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    • 2022
  • The main idea of the framework is to seamlessly combine a reasonably accurate and fast surrogate model with the importance sampling strategy. Developing a surrogate model for predicting structures' dynamic responses is challenging because it involves high-dimensional inputs and outputs. For this purpose, a novel surrogate model based on cutting-edge deep learning architectures specialized for capturing temporal relationships within time-series data, namely Long-Short term memory layer and Transformer layer, is designed. After being properly trained, the surrogate model could be utilized in place of the finite element method to evaluate structures' responses without requiring any specialized software. On the other hand, the importance sampling is adopted to reduce the number of calculations required when computing the failure probability by drawing more relevant samples near critical areas. Thanks to the portability of the trained surrogate model, one can integrate the latter with the Importance sampling in a straightforward fashion, forming an efficient framework called TTIS, which represents double advantages: less number of calculations is needed, and the computational time of each calculation is significantly reduced. The proposed approach's applicability and efficiency are demonstrated through three examples with increasing complexity, involving a 1D beam, a 2D frame, and a 3D building structure. The results show that compared to the conventional Monte Carlo simulation, the proposed method can provide highly similar reliability results with a reduction of up to four orders of magnitudes in time complexity.

Applicable Study on Helix TWTA of Slow-Wave Structure for Surveillance RADAR (탐지 레이다용 헬릭스 진행파관 증폭기 지연파구조 특성 연구)

  • Yun, In-Cheol;Kim, Hui-Sik
    • Proceedings of the KIEE Conference
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    • 2008.04a
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    • pp.145-150
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    • 2008
  • This paper suggests an applicable study on Helix TWT of Slow-Wave Structure for Surveillance RADAR. In order to improve Slow-Wave Structure performance and analysis, we design and realizer a Helix TWTA using a HFSS Code and LMSuite Code, Through the cutting and simulation of Helix TWTA, this parameter satisfies the design specifications, Therefore, this specifics is very useful and can be used to develop the similar equipments.

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The Effective Method for Changing the Resolution of the Grid Environment Data (다수/다차원 격자형데이터를 이용한 해상도 변환의 효율적 방안 연구)

  • Kim, Chang-Jin;Oh, Gwang-Beak;Na, Young-Nam
    • Journal of the Korea Institute of Military Science and Technology
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    • v.16 no.2
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    • pp.169-174
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    • 2013
  • In counterfire warfare, it is important to detect and attack enemy targets faster than the enemy using sensing The grided environmental data is usually provided by the numerical simulation coupled with a data assimilation technique and various inter- or extrapolation algorithms, both of which are based on the observation spanning from simple equipments to satellites. In order to employ the gridded environmental data in the M&S system frequently cutting area and changing its resolution, interpolation algorithms such as linear, cubic spline, IDW, and Kriging methods are necessary to apply. These methods, however, require much time in the M&S system. This paper introduces a technic to reduce time to change the resolution of data. using the binary search method, which finds a point to interpolate quickly and interpolate data in the vicinity of. We also show the efficiency of proposed methods by way of measuring the respective elapsed times.

A Study on the Development of a Step Cutter with Hybrid Process of Drilling and Boring (드릴, 보링 공정복합형 스텝 커터의 개발)

  • Hwang, Jong Dae;Heo, Yun Nyoung;Oh, Ji Young;Jung, Yoon Gyo;Cho, Sung Lim
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.3
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    • pp.30-35
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    • 2008
  • As demands for being economical, precise drilling process is on the increase. Therefore, the objective of this study is to develop a step cutter that can be controllable through micro dimension and can be changed from separate manufacturing processes of drilling and boring into an integrated one. In order to attain this object the step cutter is designed with a 3D geometric modeling and the design could be modified easily by using parametric modeling methodology. Also, collision is not occurred during manufacturing process because of cutting simulation. The step cutter is assembled by parts made up of 5-axis machining and sintering. Validation tests are accomplished. They show that developed cutter has characteristics such as reduction of machining time as well as the good surface roughness of the machined hole. Indeed, reliability could be obtained from a durability test.

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A Study on the Development of the computer aided part programming system 'AUTO-CUT' for wire-cut EDM (와이어 컷 방전가공을 위한 자동프로그래밍 시스템 '오토 컷'의 개발에 관한 연구)

  • 이재원;강신한;강호진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.200-205
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    • 1988
  • The paper introduces the system AUTO-CUT for the automatic generation of NC tapes for wire-cut EDM(Electrodischarge Machining) parts. The information input to the system is the description of the part geometries, the tool motions and the cutting conditions etc. The system generates CLDATA and machine control data. Also dynamic simulation of tool motions can be performed on the screen.

Adaptive Control of CNC Boring Machine by Application of the Variance Perturbation Method (분산 섭동법 에 의한 CNC보오링 머시인 의 적응제어)

  • 이종원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.1
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    • pp.65-70
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    • 1984
  • A recursive parameter estimation method is applied to spindle deflection model during boring process. The spindle infeed rate is then determined to preserve the diametral tolerance of bore. This estimation method is further extended to adaptive control by application of the variance perturbation method. The results of computer simulation attest that the proposed method renders the optimal cutting conditions, maintaining the diametral accuracy of bore, regardless of parameter fluctuations. The proposed method necessitating only post-process measurements features that initialization of parameter guess values in simple, a priori knowledge on parameter variations is not needed and the accurate estimation of optimal spindle infeed rate is obtained, even if the parameter estimation may be poor.

A Study of Parallel Implementations of the Chimera Method using Unsteady Euler Equations (비정상 Euler 방정식을 이용한 Chimera 기법의 병렬처리에 관한 연구)

  • Cho K. W.;Kwon J. H.;Lee S.S
    • Journal of computational fluids engineering
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    • v.4 no.3
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    • pp.52-62
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    • 1999
  • The development of a parallelized aerodynamic simulation process involving moving bodies is presented. The implementation of this process is demonstrated using a fully systemized Chimera methodology for steady and unsteady problems. This methodology consists of a Chimera hole-cutting, a new cut-paste algorithm for optimal mesh interface generation and a two-step search method for donor cell identification. It is fully automated and requires minimal user input. All procedures of the Chimera technique are parallelized on the Cray T3E using the MPI library. Two and three-dimensional examples are chosen to demonstrate the effectiveness and parallel performance of this procedure.

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A study on the behaviors of chatter in milling operation (밀링가공시의 채터현상 연구)

  • Kim, Y.K.;Yoon, M.C.;Ha, M.K.;Sim, S.B.
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.1 no.1
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    • pp.123-132
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    • 2002
  • In this study, the static and dynamic characteristics of endmilling process was modelled and the analytic realization of chatter mechanism was discussed. In this regard, We have discussed on the comparative assessment of recursive time series modeling algorithms that can represent the machining process and detect the abnormal machining behaviors in precision endmilling operation. In this study, simulation and experimental work were performed to show the malfunctional behaviors. For this purpose, new recursive least square method (RLSM) were adopted for the on-line system identification and monitoring of a machining process, we can apply these new algorithms in real process for detection of abnormal chatter. Also, The stability lobe of chatter was analysed by varying parameter of cutting dynamices in regenerative chatter mechanics.

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The Automation of Brush Deburring Using IGES (IGES를 이용한 브러쉬 디버링의 자동화)

  • 윤희중;최종순;박동삼
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.114-120
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    • 2000
  • Burr is an unavoidable and undesirable by-product of most metal cutting or shearing operations. This burr must be removed to improve the fit of machined parts and safety of workers, to improve the effectiveness of finishing operations. Despite the full or partial automation of FMC or FMS, deburring operations to obtain workpiece with fine surface quality are difficult to be automated since the occurrence and condition of burr are not constant. This study focused on developing a software for deburring automation, which includes automatic recognition of parts, generation of deburring tool path and NC code, by analyzing the IGES format file which contains information of part geometry. The successful performance of developed software was demonstrated by computer simulation and deburring experiment using miniature end brush. And, this research can provide a basis for further advanced studies for automated deburring applications.

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Analysis of Electrical Contact Resistance Model in Multi-Contact of Tribological Elements (트라이볼로지 기소의 멀티접촉에서 전기접촉저항 모델해석에 관한 연구)

  • 김청균
    • Tribology and Lubricants
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    • v.12 no.4
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    • pp.52-59
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    • 1996
  • The results of the electrical contact conductivity of multi-contact spots accounting the surface roughness and the non-conductive films of different origins such as air, water, cutting oil, and machining oil are presented. The array of metal spheres compressed between two flat plates has been used for simulation of the contact behavior of multiple contact of solids, under normal loading. Measurement of electrical contact resistance has been made using the equipment providing the adequate accuracy in the range of micro Ohms. The data on electrical contact resistance have been compared with theoretical predictions using the multiple contact model of constriction resistance. The effect of single spot number and array on conductivity of contact has been evaluated. The results of the experiments show that the contact resistance are closely related to the number of loading cycles, form of surface roughness, and presence of non-conductive films that reduce the size of the real electrical contact spots.