• Title/Summary/Keyword: Cutting tip

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A Study of an Automatic Tip-to-Workpiece Distance Control System for Plasma Arc Cutting (플라즈마 아크 절단에서 팁-모재간 거리 자동제어 시스템에 관한 연구)

  • 구진모;김재웅
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.132-140
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    • 2000
  • Plasma arc cutting is one of the most widely used processes in metal cutting fields and is a process that produces parted metal plates by cutting them with an arc plasma established between the electrode tip and the plate(workpiece). When the tip-to-workpiece distance varies during cutting, the cut quality, for example the kerf width, is deteriorated by the change of plasma arc. The variations of tip-to-workpiece distance are due to the different factors such as inaccuracies in setting the torch or workpiece, thermal distortions during cutting, and uneven surface of workpiece. The control to keep the tip-to-workpiece distance constant is thus indispensable to improve the flexibility of automatic plasma arc cutting system applications. In this study, an arc sensor which utilizes the electrical signal obtained from the plasma arc itself was developed. The arc sensor has an advantage that no particular sensing device is necessary and real-time sensing of the tip-to-workpiece distance is possible directly under the plasma arc. The relationship between plasma arc voltage and tip-to-workpiece distance was determined through the repeated experimental results. The model was used for developing an automatic tip-to-workpiece distance control system of plasma arc cutting. It could be shown that the proposed system has a successful capability of tip-to-workpiece distance control.

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Complex analysis of rock cutting with consideration of rock-tool interaction using distinct element method (DEM)

  • Zhang, Guangzhe;Dang, Wengang;Herbst, Martin;Song, Zhengyang
    • Geomechanics and Engineering
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    • v.20 no.5
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    • pp.421-432
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    • 2020
  • Cutting of rocks is very common encountered in tunneling and mining during underground excavations. A deep understanding of rock-tool interaction can promote industrial applications significantly. In this paper, a distinct element method based approach, PFC3D, is adopted to simulate the rock cutting under different operation conditions (cutting velocity, depth of cut and rake angle) and with various tool geometries (tip angle, tip wear and tip shape). Simulation results showed that the cutting force and accumulated number of cracks increase with increasing cutting velocity, cut depth, tip angle and pick abrasion. The number of cracks and cutting force decrease with increasing negative rake angle and increase with increasing positive rake angle. The numerical approach can offer a better insight into the rock-tool interaction during the rock cutting process. The proposed numerical method can be used to assess the rock cuttability, to estimate the cutting performance, and to design the cutter head.

Cutting Performance of TiAlN coated WC Insert Tip (TiAlN을 코팅한 WC공구의 절삭성능에 관한 연구)

  • 김형자;최현철;이규용
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.281-286
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    • 2001
  • TiAIN was deposited onto ISO P2O Cutting Insert Tip substrate by FVAS at the substrate temperature of 80$^{\circ}C$. Cutting and wear test have been performed with TiAIN coated and uncoated WC cutting tools, respectively. Uncoated WC cutting tool has been tested under similar cutting condition for comparison. Cutting force and tool wear of coated and uncoated carbide cutting tools were investigated by cutting length. In cutting test, cutting force of the coated insert tip was larger than the uncoated insert tip by tool wear. Configuration and wear of the coated tool were more stable and resistant than the uncoated. In tool life by the tool wear, the coated cutting tool life was rather longer than the uncoated when tested at high speed (V=250 m/min) than low speed (V=200 m/min), Cutting force, tool wear and life were analysised by tool dynamometer amp(3ch) and oscilloscope.

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A Study on the Cutting Surface Characteristics in CNC Gas Cutting of Plate Steel (강판의 CNC 가스 절단시 절단면특성에 관한 연구)

  • 김성일
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.1
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    • pp.24-31
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    • 2003
  • In the gas cutting of plate steel, the quality of the cut surfaces and sections is strongly dependent on the cutting conditions such as cutting speed, kerf width, plate thickness, material, distance between tip and specimen, and cutting oxygen pressure etc. The cutting tests of plate steel were carried out using CNC gas cutting machine. This paper deals with cut surface and section characteristics of plate steel in CNC gas cutting. Both top and bottom widths of kerf, the surface roughness(Ra, Rmax) of cutting surfaces are measured under various cutting conditions such as cutting speed, material, distance between tip and specimen, and cutting thickness. The photographs of cut surface and cut section are also analyzed under various cutting conditions.

Effect of Growth Regulators, Genotypes and Cutting Position on Rooting and Root Growth of Chrysanthemum zawadskii H. (九折草 揷穗로부터 發根 및 根生長에 미치는 생장조절물질, 九折草 種 및 揷穗位置의 효과)

  • 김정률;유창연;조동하
    • Korean Journal of Plant Resources
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    • v.11 no.3
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    • pp.353-357
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    • 1998
  • This study was conducted to determine the effect of growth regulators, genotype, and cutting position on the rooting and root growth from cutting of Chrysanthemum zawadskii H.. Rooting rate of Keungugeolcho in the treatement of IBA 500 and 1000 ppm was the better than those of other treatments of IAA, NAA and Rooton. Rooting rate differed depending on the genotype. Hangryobonggugeolcho was better than Keungucheolcho in rooting rate. The treatment of rooton remarkably induced many roots from the cuttings of eight accessions of Chrysanthemum zawadskii H.. Also, rooting rate and number of root differed depending on cutting position. When cuttings including shoot tip were cultured on tray containing bed soil, rooting rate and number of root induced from cuttings with shoot tip was higher than when cuttings without shoot tip and with lateral axillary bud were cultured.

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Arbitrary Cutting of a single CNT tip in Nanogripper using Electrochemical Etching

  • Lee Junsok;Kwak Yoonkeun;Kim Soohyun
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.2
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    • pp.46-49
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    • 2005
  • Recently, many research results have been reported about nano-tip using carbon nanotube because of its better sensing ability compared to a conventional silicon tip. However, it is very difficult to identify the carbon nanotube having proper length for nano-tip and to attach it on a conventional tip. In this paper, a new method is proposed to make a nano-tip and to control its length. The electrochemical etching method was used to control the length by cutting the carbon nanotube of arbitrary length and it was possible to monitor the process through current measurement. The etched volume of carbon nanotube was determined by the amount of applied charge. The carbon nanotube was successfully cut and could be used in the nanogripper.

A Study on the Characteristics of Cutting for A16061-T6 (A16061-T6재의 절삭가공 특성에 관한 연구)

  • 강상도;채왕석;김경우;김우순;김동현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.202-208
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    • 2003
  • This study carried out a cutting experiment on Duralumin A16061-76, which is light but strong and highly anticorrosive, so recently popular as a lightweight material, by changing cutting conditions and alternating 4 insert tips, and examined the effect of each insert tip on cutting force at certain cutting conditions, the measurements of the coarseness of processed surfaces roughness, and the chip workability. The 1311owing conclusions were drawn from the results. Cutting force for cutting tool is when insert tips were alternated at each cutting condition, the cutting force of cutting tools was highest then CBN tools were use(1 next by Ceramic tools, Cermet tools, and WC tools. Therefore, WC tools are considered most suitable for cutting Duralumin A16061-T6. Surface roughness as for the coarseness of surfaces according to insert tips applied to Duralumin A16061-T6 under the cutting condition of depth of cut below 1mm, feed rate below 0.24mm/rev and cutting speed over 100m/min the coarseness of material surface roghness appeared to be finest when WC tools were used, next by Ceramic tools, Cermet tools, and CBN tools.

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A Study on Photoelastic Fringe Patterns in Cutting Proces(I) (切削加工 의 光彈性的 現象 에 관한 硏究( I ))

  • 김정두;이용성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.7 no.2
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    • pp.161-167
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    • 1983
  • In this study the phenomenon of cutting stress which arises on cutting tools and work pieces in cutting process is investigated by rake angle of cutting tools and feed for this measurement, P$_{s}$-1 (high modulus, photolastic Inc.) was used as a cutting tool, P$_{s}$-3 (medium modulus, photolastic Inc.) was used as work piece and reduction apparatus was attached to the head stock, and orthogonal cutting was adapted as a cutting method and transparent glass was used to block the strain in the orientation of thickness. The followings are the results of this study. (1) Photoelastic experimental equipments have made it possible to make dynamic measurement and analyze stress distribution in cutting tool and work piece surface which has hitherto been conducted only in static measurement and analyzing method. (2) The maximum stress arising at tools and work pieces in cutting process is on the tool edge tip, and the maximum stress arising on the tip of cutting tools is equal to that on the contacting area of work pieces in values. (3) The distributions of maximum shear stress on certain parts of the cutting tools and work pieces are as follows; for cutting tools, .alpha.=12.deg., .alpha.=0.deg., .alpha.=-12.deg. in order, and for work pieces, .alpha.=-12.deg., .alpha.=0.deg., .alpha.=12.deg. in opposite order.der.