• 한국공작기계학회논문집
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• 제12권2호
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• pp.44-52
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• 2003

This research suggests a cutting force model for the ball end milling processes. This model includes the effect of tool run out and tool deflection. In the proposed model, the flutes of ball end mills are considered as series of infinitesimal elements and each cutting edge is assumed to be straight for the analysis of the oblique cutting process, in which the small cutting edge element has been analyzed as an orthogonal cutting process n the plane including the cutting velocity and the chip-flow vector. Therefor, the cutting forces can be calculated through the model using the orthogonal cutting data obtained from the orthogonal cutting test. In order to enhance the performance of the model, the flutes of ball end mill are defined to keep geometric consistency at the peak of the ball part and the junction with the end mill part. The divided infinitesimal cutting edges are regulated to be even lengths. Some experiments show the validity of the developed model in the various cutting coalitions.

• Journal of the Korean Wood Science and Technology
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• 제25권4호
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• pp.75-91
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• 1997

Laser cutting tests were conducted to investigate the laser cutting characteristics of solid woods such as 25mm-thick white oak(Quercus acutissima) and maple(Acer mono), and wood-based panels such as 15mm-thick medium density fiberboard and particleboard. Test variables were laser power, cutting speed, grain direction, and moisture content. Cutting depths, kerf widths and the maximum cutting speed were measured. Cutting depths were increased as focus of laser beam was moving from above the workpiece to on the surface of workpiece, and also to below the workpiece. Kerf widths were decreased as focus of laser beam was moving from above the workpiece to on the surface of workpiece, but were increased as focus of laser beam was moving from on the surface of workpiece to below the workpiece. Minimum kerf widths were obtained when focus of laser beam was positioned on the surface of workpiece. Cutting depths and kerf widths were decreased with increase in moisture content, and cutting depths and kerf widths of more dense white oak were smaller than those of maple. And also cutting depths and kerf widths of particleboard were smaller than those of medium density fiberboard.

• 한국정밀공학회지
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• 제23권1호
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• pp.56-63
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• 2006

The aim of this study is to find the best cutting conditions as analyzing cutting process of paper shredder and shape of cutter. The test has been done variation of torque and cutting velocity according to load. When shape of cutter and distance between cutter and shaft are changed, The variation of cutting force according to cutting angle and load is geometrically analyzed. The result of geometrical analysis is presented that the radius and array of cutter is the method to improve torque of paper shredder. In this paper it is presented as basic method of design to improve cutting performance of paper shredder.

• 한국해양공학회지
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• 제23권6호
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• pp.67-70
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• 2009

Nesting and cutting path optimization have a great effect on the improvement of productivity in many industries such as shipbuilding, automotive, clothing, and so on. However, few researches have been carried out for the optimization of a cutting path algorithm. This study proposed a new method for cutting optimization using gravity center of cutting pieces and a genetic algorithm. The proposed method was tested for a sample plate including many different shapes of cutting pieces and compared to 2 other conventional methods. The test results showed that the new method had the shortest cutting path and the best effectiveness among the 3 methods.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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• pp.161-165
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• 2001

End milling is one of the most widely used machining operations. It is associated with productivity and production quality progress. In metal cutting with up and down milling, moment is important factor to diagnose the cutting characteristics because the amount of tool wear directly influences the moment. In this study, the effects of number of milling cutting edges on the cutting performance, especially on the moment, are investigated. The results acquired through the cutting test measuring moment show that up milling is superior to down milling.

• 한국식품과학회지
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• 제20권6호
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• pp.749-754
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• 1988

김장용 배추잎의 조직감 평가를 위하여 절단시험 및 압착시험에 의한 기계적 측정을 시도하였으며 관능검사 결과와 비교하였다. 배추잎의 절단강도는 소금절임이나 가열데침에 의하여 증가하였으며 15% 식염용액에서 5시간 절임으로써 최대치에 도달하였다. 압착시험에서 얻은 압착강도와 회복높이는 가열데침이나 소금절임에 의하셔 감소되었으며 파열점은 소실되었나. 생배추를 $CaCl_2$ 용액에 처리할 경우 절단강도, 압착강도, 파열강도가 모두 증가하였으나 절임배추나 가열데침한 배추에서는 $Ca^{++}$의 이러한 영향이 나타나지 않았다. 배추잎의 절단 장도는 절임배추의 견고성과 씹힘성을 나타내는 지표로 사용될 수 있을 것으로 판단되었다. 압착강도는 파열강도는 가열데침에 의한 배추잎의 조직감 변화를 나타낼 수 있었으나 소금절임한 배추의 견고성이나 씹힘성 지표로는 사용될 수 없었다.

• Journal of Mechanical Science and Technology
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• 제18권12호
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• pp.2182-2189
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• 2004

In the recent years, environmentally conscious design and manufacturing technologies have attracted considerable attention. The coolants, lubricants, solvents, metallic chips and discarded tools from manufacturing operations will harm our environment and the earth's ecosystem. In the present work, the Tukey method of multiple comparisons is used to select the minimum level of coolant required in a turning process. The amount of coolant is varied in 270 designed experiments and the parameters cutting temperature, surface roughness, and specific cutting energy are carefully evaluated. The effects of coolant mix ratio as well as the amount of coolant on the turning process are studied in the present work. The cutting temperature and surface roughness for different quantity of coolant are investigated by analysis of variance (ANOVA) - test and a multiple comparison method. ANOVA-test results signify that the average tool temperature and surface roughness depend on the amount of coolant. Based on Tukey's Honestly Significant Difference (HSD) method, one of the multiple comparison methods, the minimum level of coolant is 1.0 L/min with 2% mix ratio in the aspect of controlling tool temperature. F-test concludes that the amount of coolant used does not have any significant effect on specific cutting energy. Finally, Tukey method ascertains that 0.5 L/min with 6% mix ratio is the minimum level of coolant required in turning process without any serious degradation of the surface finish. Considering all aspects of cutting, the minimum coolant required is 1.0 L/min with 6% mix ratio. It is merely half the coolant currently used i.e. 2.0 L/min with 10% mix ratio. Minimal use of coolant not only economically desirable for reducing manufacturing cost but also it imparts fewer hazards to human health. Also, sparing use of coolant will eventually transform the turning process into a more environment-conscious manufacturing process.

• 한국추진공학회지
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• 제16권4호
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• pp.16-22
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• 2012

직경 22 mm 정도의 케이블 절단을 위한 케이블커터의 화약량 예측을 위하여 impact test machine을 이용한 낙하충격 시험을 실시하였다. Impact test 시험 결과는 Probit 방법으로 분석하였으며, 99% 신뢰도에서 99.99% 절단하는 에너지는 37.7 J로, 절단 평균 에너지는 24.9 J로 예측 되었다. 150 mg의 ZPP를 사용하여 시험한 결과, 케이블이 3번 모두 절단되었다. 이때 측정된 압력으로부터 계산된 에너지는 26.1 J이었으며 이 값은 impact 시험 결과나 화약에너지의 10%가 기계적 에너지로 변화된다는 가정 하에 ZPP 150 mg이 발생하는 기계적 에너지인 24.5 J과 아주 유사하다. Impact test의 분석결과를 적용하면 ZPP 230 mg의 화약으로 99% 신뢰도에서 99.99% 절단 확률을 보장할 수 있을 것으로 판단된다.

• 한국정밀공학회지
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• 제3권3호
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• pp.13-21
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• 1986

Turning property of metal is affected by the cutting condition, tool geome- try and cutting material. But the turning property of welded material is not welknown. Welded structures usually contain nonhomogeneity, defects and resi- dual stresses due to differential contraction between welded metal and base metal. In this paper, authors conducted the experimental test on the turning property, by changing turning condition and welding electrodes of the welded specimens. The results obtained in these experimental tests are as follows; (1) Within the limit of this experimental test, the cutting force of the weld zone is bigger than that of base metal, and this phenomena is caused by the different mechanical property of the weld zone. The range of the variation of cutting force in the weld zone is caused by the nonhomogeneity of the weld zone, respectively. (2) The surface roughness follows the general characteristic of the effect of cutting condition on the surface roughness and the surface roughness of the weld zone shows coarse surface comparing with that of the base metal. (3) The specimen welded by the electrode E4301, shows worse cutting property than that of E4361 and E4313.

• 한국식품조리과학회지
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• 제3권1호
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• pp.64-70
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• 1987

배추의 성분조성 및 조직감의 변화에 대한 염장효과에 대하여 연구하였다. 최적 염장조건을 알아보았으며 원료배추 및 염장배추의 dietary fiber 성분조성 무기질 함량 및 수분함량을 측정하였다. 배추의 조직감은 Rheometer에 의한 cutting test에 의하였으며 아삭아삭한 성질 및 씹힘성은 관능검사에 의해 평가되었다. 배추절임을 위한 최적조건은 절임농도가 20%, 절임시간은 6시간이었다. 배추를 20% NaCl용액에서 한달간 염장에 의한 성분변화에 있어서 HW-P는 43.6%에서 59.5%로 증가하였으며 HM-P는 35.9%에서 29.5%로 감소하였다(P<0.05). 그러나 전체 펙틴함량은 거의 변화하지 않았다. 셀룰로오즈, 헤미셀룰로오즈의 함량은 증가하였으나 리그린 함량은 감소하였는데 유의적인 차이는 없었다. Na함량은 현저히 증가하였으나 Ca, Mg, 및 K 함량은 감소하였다. 또한 수분함량은 91%에서 79%로 감소하였다(p<0.05). 배추를 20% NaCl용액에서 한달간 염장에 의한 조직감의 변화에 있어서 최대절단력 및 절단면적은 각각 5배 및 2.5배로 증가하였으며 관능검사 결과 씹힘성은 높아졌으나 아삭아삭한 성질은 낮아졌다(P<0.05). Rheometer에 의한 조직감 parameter와 높은 상관관계를 나타내었다. 이상의 결과로부터 배추를 20% NaCl 용액에서 한달간 염장과정 중 조직감의 변화는 펙틴질 함량, 수분함량 및 무기질 함량의 변화와 관련이 있으나 셀룰로오즈, 헤미셀룰로오즈 및 리그린 함량과는 비교적 관련이 없는 것으로 나타났다. 또한 cutting test에 의한 최대 절단력이 배추의 조직감을 표현하는 좋은 방법이라고 생각되어진다.