• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 추계학술대회 논문집
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• pp.141-146
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• 2002

Real-time monitoring and control of the cutting force is essential for unmanned cutting process. Although the cutting force can be measured directly using tool dynamometers, their implementation is not feasible in industry due to high cost. Alternative approach is the cutting force estimation based on spindle drive models, but it requires the knowledge of their characteristics with the spindle speed variation. This paper investigates the power-factor and frictional characteristics of three-phase induction motors and determines its characteristics below and above the base speed, respectively. In order to realize the proposed cutting force monitoring system, a stand-alone DSP board was utilized. Its monitoring and control performance is evaluated in a CNC lathe.

• International Journal of Safety
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• 제5권2호
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• pp.34-37
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• 2006

As part of an effort to systematize the operation planning for cutting processes, the neural network method has been applied to model the process of selecting cutting conditions and subsequently to arrive at effective and safe cutting conditions through learning during training of the model. New cutting conditions that are more effective and safer for the given circumstance are obtained. The proposed algorithm deletes the old information previously learned, and then makes the network make at improvement by learning. As a result, the new algorithm provides useful cutting conditions for safer manufacturing environments. A variety of simulation cases illustrate the performance of the proposed methodology. The simulation results are provided and discussed.

• 대한환경공학회지
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• 제35권6호
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• pp.394-399
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• 2013

가정 하수구의 주요 오물은 난분해성 모발로서 이것이 하수의 악취를 막기 위한 유트랩 장치에 다량으로 쌓이게 된다. 이러한 오물은 물의 흐름을 막는 현상을 일으키기 때문에 대부분의 가정에서 이를 해결하기 위해 상업적으로 제조된 화학적 분해 용액을 하수구에 과량 투입하여 하수구의 막힘 현상을 해결하고 있다. 본 연구에서는 난분해성 케로틴 단백질이 주성분인 모발을 절단 분쇄하는 장치를 개발하여 실험하였다. 실험을 위하여 모발을 효과적으로 절단할 수 있는 절단 분쇄장치를 설계하였으며 그 절단 성능을 실험적인 방법을 통해 규명하였다. 모발 절단 분쇄 장치의 성능을 평가하기 위하여 섬유다발을 부분 절단한 후 무게를 측정하는 방법을 사용하여 절단 모발의 평균길이를 구하였다. 이 방법은 비교적 간단한 무게 측정 방법을 통해 섬유상의 평균 길이를 구하는 것인데, 이를 모발에 적용하여 평균 모발 길이를 크지 않은 오차 범위에서 구할 수 있었다. 또한, 평균절단수를 정의하여 본 연구를 위해 고안된 모발 절단 분쇄 장치의 성능을 평가하였다. 평균절단수 분석 방법을 적용하여 주어진 실험 조건에서 최적의 구조와 최적의 작동시간을 구하는 기준을 제시할 수 있었다. 이러한 실험 방법과 결과는 섬유형태 물질의 절단 분쇄가 필요한 다른 장치에서도 설계와 분석에 사용할 수 있는 하나의 좋은 예시가 될 것이다. 본 연구에서 고안된 절단 분쇄 장치가 실험을 통하여 효과적으로 모발을 절단 분쇄하는 것을 확인할 수 있었다. 이러한 장치를 일반 가정에 설치하여 보급함으로써 최근 심각해지고 있는 하수구에 의한 수질환경 오염 방지에도 효과적인 도움이 될 것이다.

• 한국생산제조학회지
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• 제7권1호
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• pp.89-94
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• 1998

With increasing demands on automatic and high-capability manufacturing, the dynamic performance of machine tools becomes more and more important. In this paper, the correlation between dynamic compliance of the cutting system and the commencing point of chatter vibration in turning is checked by impulse excitation method and cutting tests for some cutting system. The correlation between chucking conditions of workpiece and the commencing point of chatter vibration is clarified, and it is proven that there is a mutual relations between them. Chatter vibration commenced at certain level of dynamic compliance of the cutting system regardless of the kind of the system. It shows the possibility of dynamic performance test of a lathe by means of impulse excitation method.

• 한국정밀공학회지
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• 제16권12호
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• pp.71-77
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• 1999

In this study, Cu ferrite was machined with cermet tool to clarify the machinability. The main conclusions obtained were as follows. The tool wear becomes the smallest at the cutting speed of 90m/min with the depth of cut of 0.2mm. The surface roughness becomes larger with increasing the cutting speed and the chamfer angle. The tool with the chamfer angle of $15{\circ}$ shows the best performance. The surface roughness increases almost proportionally with the increase of the chip size. The tool wear decreases with increasing feed in the depth of cut not more than 0.2mm.

• 한국정밀공학회지
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• 제20권1호
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• pp.144-150
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• 2003

When WC and group IV elements are added to Ti(C,N)-Ni substrate, microstructures of the cermet is changed. The microstructure gives direct effect on the property of the material. In this study, the amount of WC and group W elements of Ti(C,N) cermet tool was investigated. The composition of WC was changed from 5 to 20wt% to determine the effect of WC on the cutting performance of cermet tool. The more WC was added, the longer the tool life of the cermet tool was. The cermet with 20wt% WC showed the best fracture toughness. The effect of group W elements; ZrC, ZrN and HfC was also investigated by adding each of them to manufacture the cermet tool with fixed l4wt% WC composition. The cermet with 1wt% ZrC and 14wt% WC showed the best cutting performance among the investigated cermet tools.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 추계학술대회 논문집
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• pp.963-966
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• 2000

Abrasive jet machining(AJM) process is similar to the sand blasting, and effectively removes hard and brittle materials. AJM has applied to rough working such as deburring and rough finishing. As the needs for machining of ceramics, semiconductor, electronic devices and LCD are increasing, micro AJM was developed, and became the inevitable technique to micromachining. This paper describes the performance of the micro AJM in micro groove cutting of glass. Diameter of hole and width of line in this groove cutting is 80${\mu}{\textrm}{m}$. Experimental results showed good performance in micro groove cutting in glass, but the size of machined groove was increased about 2~4${\mu}{\textrm}{m}$. therefore, this micro AJM could be effectively applied to the micro machining of semiconductor, electronic devices and LCD parts.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.513-518
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• 2001

As the machining depth increases, the drilling torque increases and fluctuates and the risk of drill failure also increases. Hence, drilling torque control is very important to prevent the drill from failure. In this study, a PID controller was designed to control the drilling torque in a machining center. The plant including the feed drive system, cutting process, and spindle system was modeled for controller design. The Ziegler-Nichols rule was used to determine the controller gain and control action times. The root locus plot was used to tune the controller gain for a certain cutting condition. Also, suggested was a simple method to obtain the tuned controller gain for an arbitrary cutting condition not using the Ziegler-Nichols rule and root locus plot. The cutting torque control, performance of the designed controller and the effect of gain tuning on the control performance were examined.

• 한국정밀공학회지
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• 제7권1호
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• pp.53-62
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• 1990

High speed and heavy cutting performed for improving the surface quality and productivity, are often prevented due to chatter phenomena. Chatter is a violent relative vibration between workpiece and tool in machining of metals, and is an important limiting factor of production rate and surface quality, and reduces the tool life and the dynamic performance of machine tool itself. In this study, in order to suppress the chatter, a modified tool-post combined with the spring and damper was designed and used in the actual cutting test. The results of this study are summerized as follows; The spring and damper adopted in the modified tool-post have the suppressing effects of chatter, and there exists an optimum combination between spring constant and damping ratio.

• 한국농업기계학회:학술대회논문집
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• 한국농업기계학회 1996년도 International Conference on Agricultural Machinery Engineering Proceedings
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• pp.478-487
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• 1996

A " plucking rolls device" was developed in this study to improve the quality of harvested tea leaves. In this report, the outline of the system and the results of performance experiments in our laboratory are discussed. Tow kinds of performance experiments were carried out. The first experiment checked harvesting accuracy by using a plucking unit that was developed for harvesting machine installation. The second experiment was a harvesting experiment which utilized a fron bar in order to prevent cutting of the tea buds which had been a problem in precious experiments . As a results of the first experiments , it was confirmed that selective harvesting obtained high quality tea leaves. but a cutting problem that, when the harvesting seed was faster than the working speed, which was non-selective harvesting , was also seen. In the second experiment, the cutting rate decreased to a maximum of 50% level, when tea buds most bent ahead by the front bar. The effect was seen that cutt ng problem was alleviated from this.