• Title/Summary/Keyword: Cutting performance

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Development of Automatic Chicken Cutting Machine

  • Woo, Duk Gam;Kim, Yeong Jin;Lim, Hack kyu;Kim, Tae Han
    • Journal of Biosystems Engineering
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    • v.43 no.4
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    • pp.386-393
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    • 2018
  • Purpose: Chicken cutting is done manually, which is inefficient, unhygienic, and carries a high accident risk during processing. This study develops and evaluates an automatic chicken cutting machine that suits small-scale workplaces. Methods: This study developed an automatic chicken cutting machine equipped with four traverse blades and two longitudinal blades. An experiment was conducted with various blade rotating speeds and tray feed rates to evaluate the machine's performance. The chicken loss rate and chicken piece weights were measured to calculate the coefficient of variation (CV), thereby determining processing uniformity. Results: The optimal cutting conditions with the smallest chicken loss rate were 0.05 m/s tray feed speed and 18.8 m/s and 16.4 m/s for the traverse and longitudinal blades, respectively. The processing ran at 55.3 chickens per hour and the chicken pieces were more uniform when using the device than for hand-work processed pieces. Conclusions: The loss rate increased in proportion to the cutting-blade rotation speed due to the high cutting rate in meat. The loss rate also increased as the tray feed speed slowed because the cutting blade pushed the chicken meat. The tray feed speed should be increased to improve the amount processed per hour.

A review of the effects of rock properties on waterjet rock cutting performance (암석물성이 워터젯 암석절삭 성능에 미치는 영향고찰)

  • Oh, Tae-Min;Park, Eui-Seob;Cheon, Dae-Sung;Cho, Gye-Chun;Joo, Gun-Wook
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.5
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    • pp.533-551
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    • 2015
  • The rock fracturing during waterjet cutting is very complicated because rock is inhomogeneous and anisotropic, compared with artificial materials (e.g., metal or glass). Thus, it is very important to verify the effects of rock properties on waterjet rock cutting performance. Properties affecting the rock cutting efficiency have been variously described in the literature, depending on the experimental conditions (e.g., water pressure, abrasive feed rate, or standoff distance) and rock-types studied. In this study, a rock-property-related literature review was performed to determine the key properties important for waterjet rock cutting. Porosity, uniaxial compressive strength, and hardness of the rock were determined to be the key properties affecting waterjet rock cutting. The results of this analysis can provide the basic knowledge to determine the cutting efficiency of waterjet rock cutting technology for rock excavation-related construction.

Work Productivity Analysis of Sludge Suction Type Pavement Cutter Equipped with Scattered Dust Reduction Function (비산먼지 저감기능을 구비한 슬러지 흡입식 도로절단기의 작업생산성 분석)

  • Jeon Eunbi;Kim, Kyoontai
    • Korean Journal of Construction Engineering and Management
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    • v.24 no.4
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    • pp.3-13
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    • 2023
  • The purpose of this study is to compare and analyze the performance and work productivity of wet type pavement cutters and sludge suction type pavement cutters (hereinafter referred to as automatic pavement cutters) developed to reduce scattering dust. We first investigated the development status of wet type manual pavement cutters that are mainly used in Korea and automatic pavement cutters, and analyzed the pavement cutting work in detail. And the standard cutting performance was derived by measuring the cutting time by depth by applying the two equipment to the test bed under the same conditions. However, there is a limitation that the data measured in the test bed does not reflect the various variables of the actual pavement cutting site. Therefore, in this study, data was collected through field surveys, and the correlation between cutting distance and time was analyzed, and then a model for calculating the productivity of pavement cutters was presented through simple regression analysis. As a result of comparative analysis of the values derived from the regression equation with the standard cutting performance derived from the test bed, the cutting performance derived through the regression equation showed a similar trend to the standard cutting performance. Finally, we verified the usability of the automated pavement cutter developed by qualitatively analyzing three tasks that are difficult to measure quantitatively but affect productivity.

Performance Test of Fully Automatic Potato Seeding Machine by In-situ Process of Cutting Seeds

  • Cho, Yongjin;Choi, Il Soo;Kim, Jae Dong;Oh, Jong-woo;Lee, Dong-Hoon
    • Journal of Biosystems Engineering
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    • v.42 no.3
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    • pp.147-154
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    • 2017
  • Purpose: To reduce the costs of potato seeds and labor of workers, a fully automatic in-situ seeding machine for cutting seed potatoes was developed. Methods: An experiment was conducted to evaluate the seeder performance of the prototype of potato planter by cutting seeds in farmlands from March to April 2017. The study tested the seeder performance at working speeds ranging from 0.28 to 0.45 m/s. The seeding rate and seeding distance were also investigated according to the planned distance between planted seeds from 20 to 30 cm, with 5 cm intervals. Results: Tests on the performance of the developed cutting blade on the automatic potato seeder show that whole potatoes should be used instead of half potatoes. The seeding rates were 88.8% and 82.5% for whole and half potatoes, respectively. When the tractor working speed was increased from 0.28 to 0.45 m/s, the successful seeding rate decreased from 98.8% to 96.3%, respectively. However, with planted seed distances of 20, 25, and 30 cm, the successful seeding rates were near 98%. Conclusions: The developed automatic potato seeder can to improve the labor productivity and cultivation environment of potato farms by the mechanization of the seeding process, which is currently associated with high-labor, -costs, and -hours. Therefore, based on this study, the developed automatic potato seeder provides the mechanization necessary for improved potato cultivation conditions in farmlands.

An efficient method on two-phased guillotine cutting stock (효율적인 2단계 길로틴 평면절단 방법)

  • Kim, Sang-Youl;Park, Soon-Dal
    • IE interfaces
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    • v.8 no.2
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    • pp.151-159
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    • 1995
  • Two-dimensional cutting stock problem is to find a waste-minimizing method of cutting a single rectangular plane into a number of smaller pieces of known dimensions. In practice, besides wastes, setup cost taken during adjusting is of an important concern. We suggest 2-phased guillotine cutting method as a solution to the problem which minimize wastes and setup costs. Also, in order to reduce the computing time we apply techniques of discretization, cutoff, median. Experimental results show good performance of our algorithm.

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Cutting characteristic of SiC-$Si_3N_4$ ceramic cutting tools (SiC-$Si_3N_4$계 세라믹 절삭공구의 절삭특성 평가)

  • 박준석;김경재;권원태;김영욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.898-901
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    • 2000
  • It is known that Si3N4 ceramic insert has less hardness than Al2O3 ceramic insert. But Si3N4 ceramic insert has not only high toughness and strength but also low thermal expansion coefficient, which makes it has longer tool life under thermal stress condition. In this study, commercial Si3N4 ceramic insert and home-made SiC-Si3N4 ceramic insert which has different sintering time and chemical composition is tested under various cutting conditions. The experimental result is compared in terms of tool life and cutting force. Generally, As the cutting speed and the feed rate increased, the cutting force and the flank wear increased too. The performance of SiC-Si3N4 ceramic insert shows the possibility to be a new ceramic tool.

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Design of Tool for Food Cutting with Ultrasonic Waves (초음파 식품 컷팅용 공구의 설계)

  • Park, Woo-Yeol;Jang, Ho-Su;Kim, Jung-Ho;Park, Dong-Sam
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.80-85
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    • 2012
  • The ultrasonic cutting method is which cutting by applying high frequency vibrational energy into specific area at constant pressure. Ultrasonic cutting is consisted of power supply, transducer, booster and cutting tool. Precise designing is required since each part's shape, length and mass can affect driving frequency and vibration mode. This paper focused to cutting tool design, its length L was set by calculating vibration equation. And the value of the shape parameter a was diversified as the integral multiple and the result of 40,189Hz the analysis of Modal was shown in the length 30mm of the result of performance b in the 11th mode Also by performing harmonic response analysis, the frequency response result was 40,189Hz, which was similar to modal analysis result.

An Experimental Study of the Temperature Characteristics of a Cutting Tool in Machining of Stainless Steel (스테인레스강 절삭가공에서 공구의 온도 특성에 대한 실험적 연구)

  • 권용기
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.1
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    • pp.9-16
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    • 1996
  • This is an experimental investigation of the temperature generated in a cutting tool during the machining of stainless steel. The temperature results from the wear of the cutting tool are considered in order to investigate the relation between cause and effect of these factors. This possibility has been tested using a thermocouple technique to record temperature vs. time curves for a variety of cutting conditions. This is done by employing a thermocouple inserted on the tool tip near the major cutting edge. Temperature distributions are calculated using finite element method and compared to the contour maps measured by an optical system. It suggests that the temperature gradients and the tool performance will be dependent on certain facotrs in tool geometry when cutting this material.

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Experiment on Cutting the SUS and Zircaloy Tubes by Cutter Blade (Cutter blade에 의한 SUS 및 지르칼로이 튜브 절단 실험)

  • 정재후;윤지섭;홍동희;김영환;박기용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.651-654
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    • 2001
  • In the dismantling process of nuclear spent fuels, the spent fuel rod cutting process, followed immediately by the decladding process, performs the cutting the spent fuel rods to a proper length for fast decladding operation. In this paper, we analyzed the chemical compositions, mechanical properties, and physical characteristics for SUS and zircaloy tubes in order to identify the feasibility of cutter-blade type in cutting SUS and zircaloy tubes. It is considered that material, shape and angle, and heat treatment for fabricating the highly durable cutter blade and also it is investigated that the round-shape sustenance of cross-section, amount of debris production, and fire occurrence for measuring the cutting performance on SUS and zircaloy tubes, spent fuel rod cutting device is designed to be operated automatically through the remote control system for use in Hot Cell(radioactive) area and the electro-driven mechanical parts are modularized for easy maintenance. Results from various experiments confirm the efficiency of this device.

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Chip breaking characteristics using non-dimensional parameter in metal cutting (절삭 가공시 무차원 파라미터에 의한 칩 절단특성)

  • Choi, Won-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.2 no.2
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    • pp.181-186
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    • 1999
  • For an unmanned machining system, the control and disposal of chips is one of the most serious problems at present. In order to perform chip control, feed/land length($F_L$) was introduced, and using this parameter, the cutting performance and chip breaking characteristics of groove-type and the land -angle-type chip formers were assessed. The specific cutting energy consumed and the shape of broken chips with its breaking cycle time were evaluated to find out the ranges of $F_L$ value where efficient cutting and effective chip breaking could be achieved. The C type chip was found to be the most preferable from the view point of cutting efficiency.

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