• Title/Summary/Keyword: Cutting head

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Automation for Pick Arrangement Design of a Cutting Head Attachment Using RecurDyn/ProcessNet (RecurDyn/ProcessNet을 이용한 커팅헤드 어태치먼트의 픽 배열 설계 자동화)

  • Kang, Ji-Heon;Jang, Jin-Seok;Lee, Jae-Wook;Kang, Hoon;Kim, Kun-Woo;Yoo, Wan-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.7
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    • pp.685-692
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    • 2016
  • A cutting head is an attachment on the front of an excavator that cuts or grinds rocks. Cutting tools, called pick cutters, are arranged on the surface of the cutting head. The exact arrangement and configuration of pick cutters is one of the most important factors in determining grinding efficiency. This study focuses on the problem of automation for pick arrangement design, in order to make the design process more efficient and convenient. Design automation was carried out using RecurDyn/ProcessNet, and it was composed of three parts: 'Drum set', 'Pick load', and 'Pick arrangement' sections. The presented method helps to decrease costs attributed to designing cutting heads and can be used to generate a wide range of attachment mechanisms.

Development of 5-axis $CO_2$ Laser Cutting Machine and CAM (5축 CO2 레이저 컷팅 머신 및 CAM 시스템 개발)

  • Kang Jae-Gwan;Yeom S.B.;Kang B.S.;Lee H.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.245-246
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    • 2006
  • For developing 5-axis laser cutting systems, many problems such as rotating of laser head or table, 5-axis tool path generation and collision avoidance between laser head and product should be solved. In this paper, a five-axis laser cutting machine with table swivel and rotary type configuration is developed. The five axes (X,Y,Z,A,B) are controlled and interfaced to PC via MMC board. Two kinds of CAM S/W such as commercial 5-axis CAM S/W(Euclid) and UG-API are engaged to generate NC code for the developed 5-axis laser cutting machine.

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Analysis and Reduction Method of Noise from Head of a Combine Harvester (콤바인 전처리부의 소음 분석과 감소 방안)

  • Kim, Ho-Jung;Park, Young-Joon;Shim, Sung-Bo;Kim, Kyeong-Uk
    • Journal of Biosystems Engineering
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    • v.32 no.3
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    • pp.153-159
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    • 2007
  • This study was conducted to measure and analyze the noise from a combine head. The combine head, comprised of a cutting knife assembly, pick-up chains, horizontally conveying chains and vertically conveying chains, had an overall sound level of 101 dBA. The sound levels of each component were, respectively, 98.3 dBA for the cutting knife assembly, 88.9 dBA for the pick-up chains, 79.8 dBA for the horizontally conveying chains and 86.3 dBA for the vertically conveying chains, being equivalent to 54.4%, 18.4%, 6.5% and 13.7% of the overall head noise. The main cause of the head noise was considered the impacts that the joint of the cutting knife assembly made with frame when it oscillated. The impact sound was also generated when the chain lug collided with the chain case. To reduce these impact sound, anti-vibration rubbers were installed on the knife assembly joint and the chain cases. It reduced the head noise by 4 dBA but the overall noise level of the combine head was still high. In order to protect the combine operators more effectively from the noise, a safety cab needs to be installed on the combine.

Relationship between texture and major components of radish

  • Seong, Ki-Hyeon;Kim, Seung-Ho;Park, Jong-Tae
    • Korean Journal of Agricultural Science
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    • v.43 no.2
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    • pp.240-248
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    • 2016
  • Radish is a common vegetable consumed in Korea, Japan, and China. Radish Breeding has been conducted based on morphological properties, such as shape and color. Recently, physicochemical properties of radish are attracting more attention from breeders to develop cultivars for the retail market. In this study, major components of radish were determined and their relationship with textural property analyzed. Sixty-six radish cultivars were selected and divided into white head (WH) and green head (GH) according to their head color. The cutting forces of GH and WH groups were $2.17{\pm}0.34kg$ and $2.31{\pm}0.36kg$, respectively (P > 0.05). The starch contents of GH and WH were $3.75{\pm}0.39g\;per\;100g$ (dry basis) and $4.24{\pm}0.62g$, respectively. Cellulose contents in both groups were similar at 12.3-12.4 g per 100 g (dry basis). Pearson correlation coefficients between cutting force, cellulose content, and starch content ranged from -0.33-0.326 which does not demonstrate any strong correlation between these components. Therefore, no relationship was found between the cutting force and the starch content or the cellulose content for the cultivars analyzed in this study. As the first intensive study on the texture and the major components of radish, these results could provide valuable information for radish breeding if further studies on taste and nutrient components are conducted.

Cutting of Concrete Block Using Detonating Cords (도폭선을 이용한 콘크리트 블록 절단 연구)

  • Kim, Jung-Gyu;Kim, Jong-Gwan
    • Explosives and Blasting
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    • v.37 no.4
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    • pp.17-25
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    • 2019
  • The method to remove the head of the cast-in-place pile using the detonating cord and horizontal separation plate was proposed in this paper. Plain concrete block was fabricated. Through the blasting test of the concrete block, the charge weight and the burden required for cutting the pile head were identified. The degree of damage of concrete blocks after cutting the head was checked using AUTODYN 2D. As a result of the experiment, it was found that the concrete block was cut using the 10 g/m detonating cord and horizontal separation plate, and the directional cutting of the block using the horizontal separation plate and the block damage caused by the detonating cord were reduced.

The Design Evaluation of Cutting Chip Collecting Apparatus to Manufacture Aircraft Components (항공기 기체 가공용 대용량 절삭칩 회수 장치의 설계 평가)

  • Kim K. Y.;Kim D. S.;Kang J. H.
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.6
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    • pp.110-116
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    • 2005
  • A single-piece-machined-part has superior characteristics to an assembly of several pieces of part especially for aircraft components. It is necessary to develop high efficient 'multi-head router machine' for machining a large size single-piece-part on a large scale. In this type machine, many cutting chips are generated. These chips should be removed automatically f3r productivity and part precision. In this study, the design evaluation of the cutting chip collecting apparatus for 'multi-head router machine' was complemented using performance test and finite element analysis.

A Study on the Characteristics of BTA Deep Drilling for Marine Part Carbon and Alloy Steels

  • Sim, Sung-Bo;Kim, Chi-Ok
    • International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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    • v.3 no.1
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    • pp.40-48
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    • 2000
  • The term "deep holes" is used to describe the machining of holes with a relatively large length to diameter ratio. The main feature of BTA deep hole drilling is the stabilization of cutting force necessary for the self guidance of the drill head. An additional feature is the cutting tool edges that are unsymmetrically placed on the drill head. There is an increasing necessity to predict the hole geometry and other dynamic stability behavior of deep hole drilling guidance. In this study, the effects of BTA deep hole drilling conditions on the hole profile machined piece are analyzed using domain analysis technique. The profile of deep hole drilled work piece is related to cutting speed, feed rate, chip flow, tool wear, and so on. This study deals with the experimental results obtained during the BTA drilling on SM45C, SM55C carbon steels and SCM440 steels under various cutting conditions, and these results are compared with analytical evaluations.aluations.

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Design and Performance Test of High-speed Swivel Tool Head (고속 회전형 공구헤드의 설계 및 성능시험)

  • Kim, In-Hwan;Koo, Ja-Ham;Hur, Nam-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.57-63
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    • 2014
  • At present, a high-speed swivel tool head of a small size is required to improve the productivity of CNC automatic lathes. Hence, there is growing interest in shorter machining times with higher cutting speeds. However, an increase in the rotation speed of a swivel tool head also has adverse effects, such as vibration and noise caused by the swivel tool head system. In this work, the fatigue life and contact pressure of a swivel tool head bearing system driven by gears were calculated. Based on the calculated results, a prototype swivel tool head was manufactured and its static and dynamic characteristics, i.e., the vibration, noise and precision, were measured using a reliability testing device which allows the application of cutting force to the end of the swivel tool head.

Performance estimation of conical picks with slim design by the linear cutting test (I): depending on attack angle variation (선형절삭시험에 의한 슬림 코니컬커터의 절삭성능 평가(I): Attack Angle 변화에 의한 결과)

  • Choi, Soon-Wook;Chang, Soo-Ho;Park, Young-Taek;Lee, Gyu-Phil
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.6
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    • pp.573-584
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    • 2014
  • In this study, the variations of cutter acting forces depending on cutting conditions were examined to obtain basic data for roadheader cutting head design. The linear cutting tests were performed in the condition of different attack angles, penetration depths, cutter spacings by using a slim conical pick for the light cutting condition. Cutter acting forces were measured by 3-directional load cell under different test conditions, and the analysis for cutting performance were carried out after calculating average values of the measured results. It is confirmed that the optimal cutting condition for the mortar specimen is the 50 degree attack angle, the cutter spacing of 12 mm, the cutting depth of 9 mm which are obtained from the analysis results. In addition, 50 degree attack angle is more effective than 45 degree attack angle to design optimal specifications of cutting head.

Complex analysis of rock cutting with consideration of rock-tool interaction using distinct element method (DEM)

  • Zhang, Guangzhe;Dang, Wengang;Herbst, Martin;Song, Zhengyang
    • Geomechanics and Engineering
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    • v.20 no.5
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    • pp.421-432
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    • 2020
  • Cutting of rocks is very common encountered in tunneling and mining during underground excavations. A deep understanding of rock-tool interaction can promote industrial applications significantly. In this paper, a distinct element method based approach, PFC3D, is adopted to simulate the rock cutting under different operation conditions (cutting velocity, depth of cut and rake angle) and with various tool geometries (tip angle, tip wear and tip shape). Simulation results showed that the cutting force and accumulated number of cracks increase with increasing cutting velocity, cut depth, tip angle and pick abrasion. The number of cracks and cutting force decrease with increasing negative rake angle and increase with increasing positive rake angle. The numerical approach can offer a better insight into the rock-tool interaction during the rock cutting process. The proposed numerical method can be used to assess the rock cuttability, to estimate the cutting performance, and to design the cutter head.