• 제목/요약/키워드: Cutting fluids

검색결과 73건 처리시간 0.026초

Chimera 격자계를 이용한 Euler/Navier-Stokes Solver의 개발 (Development of Euler/Navier-Stokes Solver using Chimera Grid Method)

  • 이승수;박민우;조금원;권장혁
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 1998년도 추계 학술대회논문집
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    • pp.141-146
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    • 1998
  • An Euler/Navier Stokes solver has been developed for the analysis of steady and unsteady flows. The $q-{\omega}$ turbulent model has been incorporated into the solver in strongly coupled manner for stability and robustness. A new Chimera hole cutting algorithm, Cut-paste algorithm, has been devised for automatic Chimera hole cutting. Number of viscous/inviscid numerical computations demonstrate the accuracy and the versatility of the solver.

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Pseudomonas aeruginosa KS47에 의한 절삭유의 생물학적 분해 (Biodegradation of Cutting Oil by Pseudomonas aeruginosa KS47)

  • 김란희;이상섭
    • 미생물학회지
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    • 제44권1호
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    • pp.22-28
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    • 2008
  • 본 실험은 생분해가 어려운 절삭유를 단일 균주에 의해 생물학적 처리를 하는 데에 목적이 있다. 절삭유, 절삭폐유로부터 호기 균주 81개를 분리하여 이중 절삭유 분해능이 가장 높은 균주로, 48시간 내에 90.4%를 제거한(초기농도 699.1 mg/L) KS47을 선별하였다. KS47은 형태학적, 생리 화학적, 16S rDNA 염기서열, 그리고 지방산 분석을 통해 Pseudomonas aeruginosa로 동정되었다. P. aeruginosa KS47은 절삭유를 탄소원으로 사용하여 성장 할 수 있었으며, 절삭유 분해시, 최적 분해 조건은 1.5 g/L(wet weight), pH 7.0, $30^{\circ}C$이었다. 최적 조건 하에서 절삭유의 제거능을 본 결과, 1,060 mg/L의 절삭유를 12시간 내에 83.7% 제거함을 확인하였다.

테이퍼 각을 가진 소재의 MQL 선삭가공에서 최적 윤활 조건에 관한 실험적 연구 (Experimental Study on the Optimized Lubrication Conditions in MQL Turning of Workpieces with Taper Angle)

  • 김동현;강동위;차나현;이춘만
    • 한국기계가공학회지
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    • 제12권1호
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    • pp.63-69
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    • 2013
  • Many researchers are trying to reduce the use of lubrication fluids in metal cutting to obtain safety, environmental and economical benefits. The aim of this study is to determine the optimization lubrication conditions in minimum quantity lubrication(MQL) turning of workpieces with taper angle. This study has been considered about various conditions of MQL. The objective functions are cutting force and surface roughness. Design factors are nozzle diameter, nozzle angle, MQL supply pressure, distance between tool and nozzle and length of supply line. The cutting force and surface roughness were statistically analyzed by the use of the Box-Behnken method. As a results, optimum lubrication conditions were suggested and verification experiment has been performed. The results of this study are expected to help the selection of lubrication conditions in MQL turning.

극저온 가스와 MQL(minimum quantity lubrication)의 복합 분사를 위한 하이브리드 노즐 설계에 관한 전산유체역학 해석 (Analysis of computational fluid dynamics on design of nozzle for integrated cryogenic gas and MQL(minimum quantity lubrication))

  • 송기혁;신봉철;윤길상;하석재
    • Design & Manufacturing
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    • 제13권3호
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    • pp.41-47
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    • 2019
  • In conventional machining, the use of cutting fluid is essential to reduce cutting heat and to improve machining quality. However, to increase the performance of cutting fluids, various chemical components have been added. However, these chemical components during machining have a negative impact on the health of workers and cutting environment. In current machining, environment-friendly machining is conducted using MQL (minimum quantity lubrication) or cryogenic air spraying to minimize the harmful effects. In this study, the injection nozzle that can combined injecting minimum quantity lubrication(MQL) and cryogenic gas was designed and the shape optimization was performed by using computational fluid dynamics(CFD) and design of experiment(DOE). Performance verification was performed for the designed nozzle. The diameter of the sprayed fluid at a distance of 30 mm from the nozzle was analyzed to be 21 mm. It was also analyzed to lower the aerosol temperature to about 260~270K.

절삭공정에서 UV 자유반사 반응조를 사용한 폐절삭유의 감량화 연구 (A Study on Waste Reduction of Water Soluble Cutting Fluids by UV-free Reflecting Reactor)

  • 정석호;황현욱;홍상연;김현수;칸 무하마드 살림;김지훈;김영주
    • 대한환경공학회지
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    • 제30권6호
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    • pp.609-615
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    • 2008
  • 본 연구에서는 UV-자유반사 반응조가 장착된 절삭장치와 단독 절삭장치 및 Biocide투입 절삭장치의 각각의 절삭유에 대해서 23주 동안 미생물 개체수와 pH변화, 유분농도 등을 분석하여 절삭유의 장기사용을 위한 각 절삭장치의 효율성에 대한 비교 검토를 하였다. 미생물의 개체수를 조사한 결과 UV 반응조 절삭유가 나머지 2기의 절삭유와 비교해 현저히 낮은 개체수를 보였으며 pH 또한 UV 반응조에서는 9$\sim$8.5를 유지하였으나 단독 절삭장치와 Biocide투입 절삭장치에서는 pH가 현저히 감소하는 경향을 나타내었다. 유분�t량의 경우 역시 절삭기 단독장치와 Biocide투입 절삭장치의 절삭유는 시간의 경과에 따라 유분함량이 거의 없는 상태로 나타나 절삭유로서의 기능을 상실한 것으로 판단되었다. 하지만 UV 반응조의 절삭유의 경우는 4$\sim$3.5 Brix를 유지한 것으로 나타났다.

비정상 Euler 방정식을 이용한 Chimera 기법의 병렬처리에 관한 연구 (A Study of Parallel Implementations of the Chimera Method using Unsteady Euler Equations)

  • 조금원;권장혁;이승수
    • 한국전산유체공학회지
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    • 제4권3호
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    • pp.52-62
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    • 1999
  • The development of a parallelized aerodynamic simulation process involving moving bodies is presented. The implementation of this process is demonstrated using a fully systemized Chimera methodology for steady and unsteady problems. This methodology consists of a Chimera hole-cutting, a new cut-paste algorithm for optimal mesh interface generation and a two-step search method for donor cell identification. It is fully automated and requires minimal user input. All procedures of the Chimera technique are parallelized on the Cray T3E using the MPI library. Two and three-dimensional examples are chosen to demonstrate the effectiveness and parallel performance of this procedure.

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보존적 중첩격자기법을 이용한 동적 플랩의 천이적 공력거동에 관한 수치적 연구 (Numerical Study on Transient Aerodynamics of Moving Flap Using Conservative Chimera Grid Method)

  • 최성욱;장근식;김인선
    • 한국전산유체공학회지
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    • 제5권2호
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    • pp.9-19
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    • 2000
  • Transient aerodynamic response of an airfoil to a moving plane-flap is numerically investigated using the two-dimensional Euler equations with conservative Chimera grid method. A body moving relative to a stationary grid is treated by an overset grid bounded by a 'Dynamic Domain Dividing Line' which has an advantage for constructing a well-defined hole-cutting boundary. A conservative Chimera grid method with the dynamic domain-dividing line technique is applied and validated by solving the flowfield around a circular cylinder moving supersonic speed. The unsteady and transient characteristics of the flow solver are also examined by computations of an oscillating airfoil and a ramp pitching airfoil respectively. The transient aerodynamic behavior of an airfoil with a moving plane-flap is analyzed for various flow conditions such as deflecting rate of flap and free stream Mach number.

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치기공용 에어터빈 핸드피스의 성능에 대한 수치해석적 연구 (A NUMERICAL STUDY ON PERFORMANCE CHARACTERISTICS OF DENTURE HIGH-SPEED AIR TURBINE HANDPIECE)

  • 고동훈;송동주
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2010년 춘계학술대회논문집
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    • pp.271-276
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    • 2010
  • High-speed air turbine handpieces have been used as a denture cutting tool in clinical dentistry for over 50 years. The denture high-speed air turbine handpiece is currently used as the main means of cutting tooth structure and restorative materials in a wide range of denture manufacturing. But little study has been reported on their performance analysis. This research would show the performance characteristics of denture air turbine handpiece by using CFD.

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회전톱 재단기의 미세먼지 집진효율 향상을 위한 형상 설계 개선 (Shape Design Improvement of the Rotary Cutting Machine to Improve the Dust Capturing Efficiency using CFD)

  • 김기희;이희남;전완호
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2011년 춘계학술대회논문집
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    • pp.508-511
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    • 2011
  • Dust released from the rotating timber cutting process causes various kinds of diseases as well as safety issues. Although there were lots of efforts to reduce the amount of dust by installing large-sized dust collectors or by using expensive high-quality cutters, they proved to be not so effective. In this study we want to modify and improve the design of the rotary cutter system to prevent dust from being released to the environment as possible by using computational fluid dynamics (CFD) analysis. We have developed CFD models of the conventional cutter and several design modifications. Through the CFD analysis the characteristics of the air flow was predicted, and then the behavior of dust produced during the cutting process was analyzed for different designs. The most efficient design feature to capture dust inside the cutter as much as possible was chosen based on the CFD analysis results. Finally the prototype of the ratary saw machine was constructed and tested to check the dust capturing efficiency, which result is reasonably consistent with the predicted performance through the CFD analysis.

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중첩 격자계의 효율적 Hole Finding 기법 (Efficient Hole Finding Method for Overset Grid System)

  • 김병수;고성호
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2004년도 추계 학술대회논문집
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    • pp.83-86
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    • 2004
  • In this paper an automated hole-finding method for overset grids is introduced which uses recursive octree-cell division. A graphic program which enables the user to do the hole-cutting with ease is also introduced. Using this program it was found that a proper combination of the level of octree division and vector calculation should be used for efficient and fast hole finding.

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