• Title/Summary/Keyword: Cutting edge geometry

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A Study of Deburring System Using The Image Processing Technique (화상처리 기법을 이용한 디버링 시스템에 관한 연구)

  • Bae, Joon-Young;Joo, Youn-Myoung;Choi, Sang-Kyun;Lee, Sang-Ryong
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.128-135
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    • 2002
  • Burr is a projected part of finished workpiece. It is unavoidable and undesirable by-product of most metal cutting or shearing process. Also, it must be removed to improve the fit of machined parts, safety of workers, and the effectiveness of finishing operation. But deburring process Is one of manufacturing processes that have not been successfully automated, so deburring automation is strongly needed. This paper focused on developing a basic algorithm to find edge of workpiece and match two different image data for deburring automation which includes automatic recognition of parts, generation of deburring tool paths and edge/comer finding ability by analyzing the DXF drawing file which contains information of part geometry. As an algorithm fur corner finding, SUSAN method was chosen. It makes good performance in finding edge and corner in suitable time. And this paper suggested a simple algorithm to find matching point between CCD image and drawing file.

A Study on Performance Improvement of Whirling Machines (Whirling machine의 성능 개선을 위한 연구)

  • Lee Jung-Ki;Yang Woo-suk;Son Jea-seok;Han Hui-duck;Kim Han-soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1416-1429
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    • 2005
  • In order to meet the increasing competitive pressures coupled with higher demands for component quality, whirling machines have been at the cutting edge of the automobile industry for more than 25 years. The hard whirling process can save on machining time and operation elimination. Hard whirling is done dry, without coolant. The chips carry away nearly all of the heat during cutting, leaving the workpiece cool and minimizing any thermal geometry variations. The surface finish and profile accuracy are close to grinding quality. Whirling machines usually consist of four major parts; 1) loading system that requires the necessary axial speeds, 2) head stock that needs high precision clamping and positioning system at the chuck and tailstock, 3) whirling unit that demands the high cutting speeds and cutting power fer cutting deep thread profiles and 4) unloading system that requires an easy workpiece unloading. Also, capabilities of the whirling machine can be improved by attaching a vision system to the machine. Most of whirling machines in Korean automobile industry are imported from the Leistritz company, Germany and the Hasegawa company, Japan. Tn this paper, a basic research will be performed to improve and enhance the existing whirling machines. Finally, a new Korean whirling machine will be proposed and developed.

PAPER TEMPLATES FOR TRIANGULATED SURFACES

  • Min, Cho-Hong
    • Journal of the Korean Society for Industrial and Applied Mathematics
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    • v.15 no.4
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    • pp.307-318
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    • 2011
  • We introduce an algorithm that automatically generates paper templates of a triangulated surface. The surface can be built by cutting, folding, and pasting the paper templates. The algorithm is branched to two strategies : one is to select the longest neghboring edge among many choices, and the other is to select the largest neighboring triangle. Three surfaces, whose triangulation sizes widely range, are successfully built by the algorithm. The two strategies are empirically evaluated in building the surfaces with respect to paper consumption, a measure of cost efficiency, and boundary length, a measure of speed efficiency. Strategy 1 performs in most cases better than the other one with respect to boundary length, but sometimes wins and sometimes loese with respect to paper consumption.

Study on Mechanism of Burr Formation in Drilling (드릴가공시 버 형성에 관한 연구)

  • 이징구;고성림;고대철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.823-826
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    • 2000
  • Burr formed in drilling are classified into three types. no burr, burrs with cap, teared burr. To control burr size in drilling. the second type burrs with cap are to be formed because it is small and uniform. It is necessary to understand the mechanism of cap formation to derive the burr formation into second type burr with cap. In several materials, second type burrs are formed in drilling by changing cutting conditions. It is observed that cap is formed as a result of the plastic deformation along the outside of exit hole. According to the tension behavior of the material in concentrated region between hole and drill outside edge, the geometry of burr with cap is determined.

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Study on Mechanism of Burr Formation in Drilling (드릴가공시 버 형성에 관한 연구)

  • Lee, Jing-Koo;Ko, Sung-Lim;Ko, Dae-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.10
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    • pp.200-207
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    • 2001
  • Burrs farmed in drilling are classified into three types, no burr, burrs with cap, teared burr. To control burr size in drilling, the second type burrs with cap are to be formed because it is small and uniform. It is necessary to understand the mechanism of cap formation to derive the burr formation into second type burr with cap. In several materials. second type burrs are formed in drilling by changing cutting conditions. It is observed that cap is formed as a result of the plastic deformation along the outside of exit hope. According to the tension behavior of the material in concentrated region between hole and drill outside edge, the geometry of burr with cap is determined. Simplified 2D FEM analysis shows good prediction for burr formation.

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Experimental Study on Two-Seam Cold Formed Square CFT Column to Beam Connections with Asymmetric Diaphragms (상하 이형 다이아프램으로 보강된 2심 냉간성형 각형 CFT 기둥-보 접합부의 실험적 연구)

  • Oh, Heon Keun;Kim, Sun Hee;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.25 no.1
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    • pp.35-45
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    • 2013
  • The concrete-filled tube column has the excellent structural performance. But it is difficult to connect with column and beam because of closed section. It suggests that pipe should be produced by welding two sides together where two shapes are joined after a channel is pre-welded onto the three sides in order to form an internal diaphragm. The upper diaphragm of the connection used the horizontal plate and the lower diaphragm used the Vertical plate. This research performed 6 monotonic tension experiments describing the connection upside and downside in order to evaluate the structural capability of the offered connection. And the cyclic loading experiment was performed about 2 T-Type column to beam connections. As to the experimental result edge cutting geometry, there was no big effect. An increase in the number of holes of the plate ultimate strength was increased by 5% and The thickness of the plate increases, the maximum strength was increased by 4%. T-Type connections until it reaches the plastic moment showed a stable behavior.