• Title/Summary/Keyword: Cutting condition

Search Result 892, Processing Time 0.042 seconds

A Study on a Way of Cutting Force Analysis in Drilling a Steel Sheet (강판의 드릴가공에 대한 절삭력 해석방법에 관한 연구)

  • 김민호;신형곤;김태영
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.05a
    • /
    • pp.882-885
    • /
    • 2000
  • The machinability of material was evaluated using high speed steel drill on hot-rolled high strength steel. Cutting resistance and tool wear were investigated by drilling experimentation. When the steel-board specimens were drilled in industrial condition, the relationship between average of thrust and cutting resistance was random because of slip of chuck and strain of workpiece. The primary objective of this study is to develop the strategy of analysis that can detect drilling states in industrial condition and such strategy is programmed with visual C++. The developed program can analyze thrust of initial rising zone. The result is obtained that thrust of rising zone is closely related to tool wear in despite of industrial condition.

  • PDF

Effects of Temperature and Plant Growth Regulators on Bud Sprouting of Stem Cutting of Hibiscus syriacus 'Honghwarang' (온도(溫度)와 생장조절물질(生長調節物質)이 무궁화(Hibiscus syriacus ''Honghwarang') 삽수의 맹아(萌芽)에 미치는 영향)

  • Baek, Yi Hwa;Cho, Keun Ho;Pak, Chun Ho;Huh, Moo Ryong;Kwack, Beyoung Hwa
    • Horticultural Science & Technology
    • /
    • v.16 no.3
    • /
    • pp.355-357
    • /
    • 1998
  • Various temperatures and plant growth regulators were assessed to investigate the nature of the dormancy and bud sprouting of stem cutting of Hibiscus syriacus 'Honghwarang'. The bud sprouting was promoted as temperature increased. Under $30^{\circ}C$ condition, stem cuttings began sprouting at 4days after cutting and showed 100% sprouting at 6 days after cutting. With GA or BA treatment, the cuttings started sprouting at 6 days after cuttings under $25^{\circ}C$ condition and reached 65% sprouting, which was not different from the results without hormone treatments. However, ABA dipping under below $25^{\circ}C$ condition resulted in low sprouting, whereas under over $25^{\circ}C$ condition they started sprouting at 6 days after cutting and reached 93% at 12 days after cutting, which indicated that ABA is not effective on inhibition of sprouting under high temperature condition.

  • PDF

Cutting Characteristics of Quartz by Abrasive Waterjet (연마제 워터 제트에 의한 쿼츠의 절단특성)

  • Jin, Yun-Ho;Chung, Nam-Yong;Kim, Kyung-Hoon
    • Proceedings of the KSME Conference
    • /
    • 2004.11a
    • /
    • pp.922-927
    • /
    • 2004
  • Abrasive waterjet (AWJ) cutting is an emerging technology for precision cutting of difficult-to-machining materials with the distinct advantages of no thermal effect, high machinability, high flexibility and small cutting forces. This paper investigated theoretical and experimental cutting characteristics associated with abrasive waterjet cutting of quartz GE214. It is shown that the proper variations of several cutting parameters such as waterjet pressure, cutting speed and cutting depth improve the roughness on workpiece surfaces produced by AWJ cutting. From the experimental results by AWJ cutting of quartz GE214, the optimal cutting conditions to improve the surface roughness were proposed and discussed.

  • PDF

The effect of coating condition of milling cutter on cutting force increase rate (밀링 공구의 코팅 조건이 절삭력 증가율에 미치는 영향)

  • 문창성;김준현;최석우;김주현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2001.04a
    • /
    • pp.95-100
    • /
    • 2001
  • Recently, coated milling cutters are widely used for improving the productivity of cutting processes through high speed cutting and longer tool life. In metal cutting, cutting force increase rate is important factor to diagnose the cutting conditions because the amount of tool wear directly influences the cutting forces. As the cutting length increases, the worn cutter increases the cutting forces. In this study, the effect of coating process of end milling cutter on the cutting performance, especially on the cutting force increase rate, is investigated. The results acquired through the cutting test measuring cutting force increase rate show that not only the injection quantity of $N_2$ and Ar but also mean temperature influence the cutting force increase rate during the end milling process.

  • PDF

Cutting force analysis in ball-end milling processes of STD11 (STD11의 볼엔드밀링 공정에서의 절삭력 해석)

  • 김남규
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2000.04a
    • /
    • pp.52-57
    • /
    • 2000
  • STD11 is one of difficult-to-cut materials and its cutting characteristic data is not built enough. A bad cutting condition of it leads to low productivity of die and mould, so it is necessary to evaluate the machining characteristics of STD11. In this paper, the relations of the geometry of ball-end mill and mechanics of machining with it are studied. The helix angle of ball-end mill varies according to a location of elemental cutting edge in the cutting process are difficult to calculate accurately. To calculate instantaneous cutting forces, it is supposed that the tangential, radial and axial cutting force coefficients are functions of elemental cutting edge location. Elemental cutting forces in the x,y and z direction are calculated by coordinate transformation. The total cutting forces are calculated by integrating the elemental cutting forces of engaged cutting edge elements. This model is verified by slot and side cutting experiments of STD11 workpiece which was heat-treated to HRC45.

  • PDF

A Study on the Diagnosis of Cutting Tool States Using Cutting Conditions and Cutting Force Parameters(l) - Signal Processing and Feature Extraction - (절삭조건과 절삭력 파라메타를 이용한 공구상태 진단에 관한 연구(I) - 신호처리 및 특징추출 -)

  • Cheong, C.Y.;Yu, K.H.;Suh, N.S.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.14 no.10
    • /
    • pp.135-140
    • /
    • 1997
  • The detection of cutting tool states in machining is important for the automation. The information of cutting tool states in metal cutting process is uncertain. Hence a industry needs the system which can detect the cutting tool states in real time and control the feed motion. Cutting signal features must be sifted before the classification. In this paper the Fisher's linear discriminant function was applied to the pattern recognition of the cutting tool states successfully. Cutting conditions and cutting force para- meters have shown to be sensitive to tool states, so these cutting conditions and cutting force paramenters can be used as features for tool state detection.

  • PDF

Cutting Performance of TiAlN coated WC Insert Tip (TiAlN을 코팅한 WC공구의 절삭성능에 관한 연구)

  • 김형자;최현철;이규용
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 2001.06a
    • /
    • pp.281-286
    • /
    • 2001
  • TiAIN was deposited onto ISO P2O Cutting Insert Tip substrate by FVAS at the substrate temperature of 80$^{\circ}C$. Cutting and wear test have been performed with TiAIN coated and uncoated WC cutting tools, respectively. Uncoated WC cutting tool has been tested under similar cutting condition for comparison. Cutting force and tool wear of coated and uncoated carbide cutting tools were investigated by cutting length. In cutting test, cutting force of the coated insert tip was larger than the uncoated insert tip by tool wear. Configuration and wear of the coated tool were more stable and resistant than the uncoated. In tool life by the tool wear, the coated cutting tool life was rather longer than the uncoated when tested at high speed (V=250 m/min) than low speed (V=200 m/min), Cutting force, tool wear and life were analysised by tool dynamometer amp(3ch) and oscilloscope.

  • PDF

The Effect of TiAlN coated Ball End Mill and MQL Cutting Condition on Cutting characteristic of High Hardness Steels (고경도 강재의 MQL 가공시 초경 볼 엔드밀의 TiAlN 코팅 조건이 절삭 특성에 미치는 영향)

  • Park D. S.;Won S. T.;Lee Y. J.;Hur J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2004.10a
    • /
    • pp.245-251
    • /
    • 2004
  • This paper is studied on the effect of TiAlN coated Ball End Mill and MQL(Minimum Quantity Lubrication) cutting condition on cutting characteristic of high hardness steels. KP4 steels[HRC32] and STD11[HRC60] heat treated steels were used as the workpiece and WC-Co ball end mill and single and multi layer TiAlN coated ball end mill were utilized in the cutting tests. MQL device was used to spray botanical oil coolant. Result showed that TiAlN coated ball end mill were increased the cutting length than WC-Co ball end mill in the cutting speed[$245{\sim}320m/min$] about $2.3{\sim}5.7$ times for KP4 steels and about $2.5{\sim}4.3$ times far STD11 heat treated steels. The multi layer TiAlN coated ball end mill is good for KP4 steels than single layer coated.

  • PDF

Charactcristics of AE Signal in Tool Wear Condition (공구마멸주건에서 AE 신호의 특성)

  • 임진규;강명창;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1993.10a
    • /
    • pp.58-63
    • /
    • 1993
  • The charactistics of AE(Acoustic Emission) signal is related to cutting conditions, tool materials and tool geometry in metal cutting. The tool geometry change which is derived from tool wear affects the source of AE signal in machining process. The relationship between AE signal and tool wear was experimentally investigated. THe value of RMS(Root Mean Sequare) and Amplitude of AE signal were increased in tool wear condition. Also the high value of Count per Hit and Count vs. Frequency was observed in this condtion. As a result, tool wear can be effectively detected by AE signal during cutting operation.

  • PDF

Evaluation on Shape Machining of Dies and Molds in High speed Machining using Ball-End Milling (볼 엔드밀을 이용한 고속가공에서 금형제품의 형성가공 특성파악)

  • 김경균;강명창;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1995.10a
    • /
    • pp.143-146
    • /
    • 1995
  • Due to the recent growth of die/mold machining industry, demands for the high-precision and the high0quality of die product are increasing rapidly. Free surfaces of die/mold are often manufactured using the ball-end milling process. It is difficult to find the cutting condition of the ball-end milling process due to the free form machining for the various tool paths on inclined surface.

  • PDF