• Title/Summary/Keyword: Cutting automation

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An example of automatic cutting ROBOT system development of casting material (로보트를 적용한 주물소재의 자동절단 시스템 개발 사례)

  • 박태갑;이봉환;여창모
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.1161-1168
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    • 1991
  • The purpose of this project is to develop an automatic cutting robot system of cast steel, which raise productivity with improvement of working circumstances, overcomming labor deficiency, reduction of process and cycle time by applying cutting automation at inferior working circumstances and condition of a foundry. This system consisted of a 5 DOF tool system, an improved conveyer system and the HR-8608 ROBOT, makes it possible to get the reduction of 12 manpowers and 30% productivity up.

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Construction Automation and Robotics: Innovative Challenges and Opportunities

  • Junbok Lee
    • International Journal of High-Rise Buildings
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    • v.12 no.4
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    • pp.343-350
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    • 2023
  • With the advent of the recent Fourth Industrial Revolution, efforts are vigorously underway to comprehend the new paradigm of Construction 4.0, following in the footsteps of Industry 4.0, and to establish novel production systems. The necessity and significance of technological advancements in the field of construction automation and robotics, a pivotal component for Construction 4.0, are being emphasized. This paper aims to discuss the concept of construction automation and robotics, encompassing its past, present, and future prospects. Particularly, it reviews the six relevant papers featured in the June 2022 special issue of IJHRB, along with discussions on the integration of cutting-edge ICT technologies and R&D in the realm of automation and robotics. With the progression of ICT technology, the domain of construction automation and robotics is anticipated to play a substantial role in the realization of Construction 4.0 and smart construction through more dynamic convergence in technological development.

Analysis of patented technology for deriving eco-friendly road cutter design elements (친환경 도로커터기 설계요소 도출을 위한 특허기술 분석)

  • Jun, Young-Hun;Kim, Kyoon-Tai;Kim, Kyong-Hoon;Ok, Chi-Yeol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.124-125
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    • 2019
  • The use of road cutters in the maintenance of obsolete underground facilities maintains polluting dust, cutting sludge, etc, polluting the air environment, soil, and water, causing civil complaints caused by noise, and consequently interrupting work. Therefore, it is time for eco-friendly pavement cutting technology for fugitive dust and cutting sludge emission management and noise management. This study was based on research by the development of eco-friendly pavement cutting technology in urban areas. In this study, the current state of existing road cutters is investigated and the patented technology analysis of road cutters is conducted to derive the design elements of eco-friendly pavement cutting technology.

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Detection of Tool Wear using Cutting Force Measurement in Turning (선사가공에 절삭력을 이용한 공구마멸의 감지)

  • 윤재웅;이권용;이수철;최종근
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.1-9
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    • 2001
  • The development of flexible automation in the manufacturing industry is concerned with production activities performed by unmanned machining system A major topic relevant to metal-cutting operations is monitoring toll wear, which affects process efficiency and product quality, and implementing automatic toll replacements. In this paper, the measurement of the cutting force components has been found to provide a method for an in-process detection of tool wear. The static com-ponents of cutting force have been used to detect flank wear. To eliminate the influence of variations in cutting conditions, tools, and workpiece materials, the force modeling is performed for various cutting conditions. The normalized force dis-parities are defined in this paper, and the relationships between normalized disparity and flank were are established. Final-ly, artificial neural network is used to learn these relationships and detect tool wear. According to proposed method, the static force components could provide the effective means to detect flank wear for varying cutting conditions in turning operation.

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An analysis of Cutting Characteristic of Multilayer FPCB using Nd:YAG UV Laser System (Nd:YAG UV 레이저를 이용한 연성회로 다층기판 절단특성에 대한 연구)

  • Choi, Kyung-Jin;Lee, Young-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.9-17
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    • 2010
  • The FPCB is used for electronic products such as LCD display. The process of manufacturing FPCB includes a cutting process, in which each single FPCB is cut and separated from the panel where a series of FPCBs are arrayed. The most-widely used cutting method is the mechanical punching, which has the problem of creating burrs and cracks. In this paper, the cutting characteristics of the FPCB have been experimented using Nd:YAG DPSS UV laser as a way of solving this problem. To maximize the industrial application of this laser cutting process, test samples of the multilayered FPCB have been chosen as it is actually needed in industry. The cutting area of the FPCB has four different types of layer structure. First, to cut the test sample, the threshold laser cut-off fluence has been found. Various combinations of laser and process parameters have been made to supply the acquired laser cut-off fluence. The cutting characteristics in terms of the variation of the parameters are analyzed. The laser and process parameters are optimized, in order to maximize the cutting speed and to reach the best quality of the cutting area. The laser system for the process automation has been also developed.

Development of Cutting Route Recognition Technology of a Double-Blade Road Cutter Using a Vision Sensor (비전센서를 활용한 양날 도로절단기의 절단경로 인식 기술 개발)

  • Myoung Kook Seo;Jin Wook Kown;Hwang Hun Jeong;Jung Ham Ju;Young Jin Kim
    • Journal of Drive and Control
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    • v.20 no.1
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    • pp.8-15
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    • 2023
  • With the recent trend of intelligence and automation of construction work, a double-blade road cutter is being developed that automatically enables cutting along the cutting line marked on the road using a vision system. The road cutter can recognize the cutting line through the camera and correct the driving route in real-time, and it detects the load of the cutting blade in real-time to control the driving speed in case of overload to protect workers and cutting blades. In this study, a vision system mounted on a double-blade road cutter was developed. A cutting route recognition technology was developed to stably recognize cutting lines displayed on non-uniform road surfaces, and performance was verified in similar environments. In addition, a vision sensor protection module was developed to prevent foreign substances (dust, water, etc.) generated during cutting from being attached to the camera.

Theoretical Modeling for the Prediction of Face Milling Forces (정면밀링 절삭력 예측을 위한 이론적 모델링)

  • Kim, Kug-Weon;Lee, Woo-Young;Choi, Sung-Joo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.3
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    • pp.96-102
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    • 2008
  • In order to design establish automation or optimization of the machining process, predictions of the forces in machining are often needed. In this paper, a theoretical model in face milling is presented based on Oxley's predictive machining theory, where the cutting forces are predicted from input data of fundamental work material properties, tool geometry and cutting conditions without any preliminary cutting experiment. A simulation system for the cutting forces in face milling is developed using the model. Milling experimental tests are conducted to verify the model and the predictive results are compared and discussed with the experimental results.

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An Unmanned Turning Process Technique Based on Spindle Motor Power Characteristics (주축 모터 출력 특성에 근거한 무인 선삭 가공 기술)

  • 박장호;허건수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.8-13
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    • 2001
  • In the turning process, the feed is usually selected by a machining operator considering workpiece, cutting tool and depth of cut. Even if this selection can avoid power saturation or tool breakage, it is usually conservative compared to the capacity of the machine tools and can reduce the productivity significantly. This paper proposes a selection method of the feed and the reference cutting force based on MRR(material removal rate), maximum spindle power and specific energy. In order to estimate and control cutting force accurately in transient and steady state, this study utilizes a synthesized cutting force estimation method and a Fuzzy controller. The experimental results present that these systems can be useful for the FMS(flexible manufacturing system) and unmanned automation system.

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Monitoring of Laser Fusion Cutting Using Acoustic Emission (AE센서를 이용한 레이저 용융 절단 모니터링)

  • 이성환;민헌식;안선응
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.39-44
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    • 2002
  • As laser cutting process is widely used in industry, an automated on-line process control system has become very important. In this paper, development of a laser cutting monitoring system, which is regarded as the fundamental step toward automation of the process, is presented. Acoustic emission and an artificial neural network were used for the monitoring system. With given process Parameters including laser power and scanning speed the system can predict the suitability of laser beam for the cutting or a stainless steel (STS304) plate.

Development of 5-axis $CO_2$ Laser Cutting Machine and CAM (5축 CO2 레이저 컷팅 머신 및 CAM 시스템 개발)

  • Kang Jae-Gwan;Yeom S.B.;Kang B.S.;Lee H.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.245-246
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    • 2006
  • For developing 5-axis laser cutting systems, many problems such as rotating of laser head or table, 5-axis tool path generation and collision avoidance between laser head and product should be solved. In this paper, a five-axis laser cutting machine with table swivel and rotary type configuration is developed. The five axes (X,Y,Z,A,B) are controlled and interfaced to PC via MMC board. Two kinds of CAM S/W such as commercial 5-axis CAM S/W(Euclid) and UG-API are engaged to generate NC code for the developed 5-axis laser cutting machine.

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