• Title/Summary/Keyword: Cutting automation

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A Study of Web based sheet metal cutting system using of concurrent engineering design concept (동시공학 설계를 이용한 웹기반의 철의장 자동생산 시스템 설계에 관한 연구)

  • Ryu, Gab-Sang;Kim, Hyeong-Gyun
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2008.05a
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    • pp.632-635
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    • 2008
  • Concurrent engineering concept is used in factory automation recently. In this paper, described instance that apply concurrent engineering production concept in sheet metal cutting process. Automation system to produce metal parts designed by Client/server structure, and designed NC postprocessor on inside. Also, in this paper, when handled all justices of part production by breakup design of concurrent engineering, proved can shorten tine required in product manufacture than system past.

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Prototyping the Brake Shields of a Vehicle by Dieless CNC Forming Technology (다이레스 CNC 포밍을 이용한 자동차용 브레이크 더스트 쉴드 시작품 제작)

  • Lee H.J.;Kang S.H.;Yeom K.S.;Gang Byeong-Su;Wang D.H.;Kang J.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.529-530
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    • 2006
  • Manufacturing industry is changing rapidly. Prototyping with rapid manufacturing is a part of every business in many companies and prototypes are used efficiently as a part of the production development process. Sheet metal forming has traditionally been a technology area where prototyping has been extremely expensive and efficient options for low volume have been limited. This paper describes the process for incremental sheet forming technologies to make the prototype for a brake dust shield of vehicles, which includes the remodeling method to make a base mold and tool path for sheet metal forming and 5-axes laser cutting machine to trim the prototype product.

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Development of tool-life prediction program to determine the optimal machining conditions in mold machining (금형 가공 시 최적 가공조건을 결정하기 위한 공구수명 예측 프로그램 개발)

  • Soon-Ok Park;Min-Hak Kim;Sun-Kyung Lee;Sung-Taek Jung
    • Design & Manufacturing
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    • v.17 no.1
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    • pp.7-12
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    • 2023
  • Recently, with the emergence of the 4th industrial revolution, the demand for smart factories and factory automation is increasing. In this study, a tool life prediction program was developed to select optimal machining conditions using CNC milling equipment, which is widely used in flexible production and automation. The equipment used in the experiment was Hwacheon Machine Tool's 5-axis machining equipment, and the tool used was a 17F2R tool. For the machining path, the down-milling cutting method was selected and long-term machining was performed. The analysis standard for side wear on the tool was set at 0.1 to 0.2 mm, and tool life data and wear data were obtained in the cutting experiment. The program was created through the data obtained from the experiment, and a prediction rate of over 90% was secured when comparing the experimental data and the predicted data.

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Cutting-edge Technologies to Achieve a Higher Level of Modular Construction - Literature Review

  • Lee, Seungtaek;Choi, Jin Ouk;Song, Seung
    • International conference on construction engineering and project management
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    • 2022.06a
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    • pp.536-542
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    • 2022
  • Cost overruns, schedule delays, and a shortage of skilled labor are common problems the construction industry is currently experiencing. Modularization and standardization strategies have the potential to resolve the various problems mentioned above and have been applied for various construction applications for a long time. However, the level of modularization remains low, and modular construction projects have not been getting the full benefits. Thus, this review investigated the cutting-edge technologies currently being utilized to develop the modular construction field. For this paper, qualified research papers were identified using predetermined keywords from previous related research papers. Identified literature was then filtered and analyzed. According to the included reviews, several technologies are being developed for modular construction. For example, automated design and monitoring systems for modularization were developed. In addition, research labs are utilizing robotic arms for modular construction to achieve a high level of completion in the construction industry, as is seen in the manufacturing industry. Despite these efforts, more research and development are necessary because some automation technologies still require manual activities. Thus, there is great potential for further development of modularization techniques, and further research is recommended to achieve high levels of modularization.

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A Study on the Production Planning and Management for Automated Clothing Manufacture (의류산업의 생산 자동화 현황과 그에 따른 생산기획 및 관리에 관한 연구)

  • 박진아;조진숙
    • Journal of the Korean Society of Clothing and Textiles
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    • v.21 no.1
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    • pp.19-34
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    • 1997
  • The goals of this study are to suggest the guidance for automated clothing manufacture by analysis the technology of the automated manufacturing facilities and to propose how improve the efficiency of the production planning and management for automated clothing manufacture In this study, the research about the automated clothing manufacturing machines and the analysis about the modules and functions of apparel information systems were performed. In order to understand the factory automation of the larger clothing firms, the case study method was used. The case study samples were 3 clothing firms. The results and suggestions are as follows: 1. An information technology for automated clothing manufacture has enabled the computer integrated manufacturing system to connect production planning and management part with each work station on the factory floor. 2. The apparel information system to integrate and manage manufacturing informations from each workstation and the apparel CAD system are used in the department of production planning. At the cutting room, there are automated manufacturing machines like an automatic spreading system and an automatic cutting system. Sewing room has the computer controlled unit production system and semi-automated sewing machines. In addition, in the finishing room, an automatic packing machine and a press system are used and besides a warehousing system has been developed. Considering these available technology, for better product efficiency, it is necessary to consider and utilize the specific character of these automatic manufacturing machines and computer system whether they proper to each product style. 3. Most of the clothing manufacturers are in the stage of semi-automated manufacture. In order to improve the manufacturing environment, it is needed to gradual procedure of manufacturing automation with considering the firm's financial condition, existing facilities and staffs operating machines. The case study sample firms are in the high degree of manufacturing automation. They can accomplish the flexible manufacturing system to link the information system with each work station menufacturing system by computerized control. For the case of the firm having already used the computer integrated manufacturing and managing system, it is necessary that the function to deal with drawing information is added to the retaining module of the apparel system.

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A Study on Manufacturing Innovation in the Jewelry Industry through Automated Systems (자동화 시스템을 통한 쥬얼리 산업의 제조 혁신에 관한 연구)

  • Chun, Jung Jin
    • The Journal of the Convergence on Culture Technology
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    • v.6 no.4
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    • pp.123-130
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    • 2020
  • Prior to the introduction of automated systems such as jewelry CAD and CAM, the jewelry manufacturing industry had many originals made by hand. However, after the introduction of the automated system, original craftsmen with high technology have disappeared, and computer designers and 3D printing print engineers are taking their place. The introduction of automated systems such as CAD and CAM in the existing hand-made production line has resulted in diversification of designs and cutting-edge and specialization of jewelry manufacturing. In the domestic jewelry industry, the dependence of automation systems such as CAD and CAM in the manufacturing process continues to increase, and the situation is taking up more and more parts in the jewelry design curriculum of universities. From these results, the CAD/CAM automation system field in the jewelry manufacturing industry becomes an essential and important field in the future.

Cutting-Line Sensing Methods for an Automated Concrete Pile Cutter (파일 두부정리 자동화 장비를 위한 두부정리선 센싱 방법)

  • Kim, Sung-Keun;Kim, Young-Suk;Lee, Junbok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.6D
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    • pp.985-993
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    • 2006
  • The use of prefabricated concrete piles have been gradually increased in many construction sites. One of main works for building a concrete pile foundation is to crush a part of pile head which is compressed with more than $800kg/cm^2$. A pile cutting work is usually performed by a crusher and three to four skilled workers. Recent reports on the pile cutting work reveal that a lot of cracks which significantly reduce the strength of the pile and are frequently made during pile cutting operations and it is very repetitive and labor intensive work. To improve productivity, safety, and quality of the conventional concrete pile cutting work, the research on developing an automated concrete pile cutter has been performed. In this paper, sensing methods for detecting a pile cutting line are suggested with operation process algorithms. The suggested methods are very important to develop the automated pile cutter. A pilot-type of the automated pile cutter that adopt one of the suggested sensing methods, is developed and tested in a construction site.

Development of the Pilot Type Machine for Automation of PHC Pile Cutting Work (PHC 파일 두부정리 자동화를 위한 파일롯타입 장비의 개발)

  • Lee Jeong-Ho;Park Sang-Jun;Jeong Myung-Hoon;Kim Young-Suk
    • Korean Journal of Construction Engineering and Management
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    • v.4 no.4 s.16
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    • pp.173-181
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    • 2003
  • During the last few years, the use of Pre-tensioned spun high strength concrete piles(PHC pile) has been gradually increased in many construction sites. Cutting work of the concrete pile is an important task to crush a part of pile head which is compressed with more than 800$\cal{kg}f/cm^2$. It is usually performed by a crusher and three to four skilled workers. Recent analysis results of the pile cutting work reveal that it frequently makes a lot of cracks which significantly reduce the strength of the pile and is labor-intensive work. The primary objective of this study is to propose conceptual designs for developing an automated pile cutting machine. It is anticipated that the development of the automated pile cutting machine would be able to bring improvements in safety, productivity, quality as well as cost saving.

A Realization of Deburring Robot using Vision Sensor (비젼 센서를 이용한 디버링 로봇의 구현)

  • 배준영;주윤명;김준업;이상룡
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.466-469
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    • 2002
  • Burr is a projected part of finished workpiece. It is unavoidable and undesirable by-product of most metal cutting or shearing process. Also, it must be removed to improve the fit of machined parts, safety of workers, and the effectiveness of finishing operation. But deburring process is one of manufacturing processes that have net been successfully automated, so deburring automation is strongly needed. This paper focused on developing a basic algorithm to find edge of workpiece and match two different image data for deburring automation which includes automatic recognition of parts, generation of deburring tool paths and edge/corner finding ability by analyzing the DXF drawing file which contains information of part geometry. As an algorithm for corner finding, SUSAN method was chosen. It makes good performance in finding edge and corner in suitable time. And this paper suggested a simple algorithm to find matching point between CCD image and drawing file.

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Acoustic Emission Feedback for Precison Laser Deburring (정밀 레이저 디버링을 위한 어쿠스틱 에미션 피드백)

  • Lee, Seoung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.5 s.98
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    • pp.186-193
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    • 1999
  • Sensor feedback for process control is one of the essential elements is an automated deburring procedure. This paper presents the implementation of acoustic emission (AE), which has been developed as a feedback sensing technique for precision (mechanical) deburring, in a precision laser deburring process. AE signals were sampled for laser machining/deburring under various experimental conditions and analyzed using several signal-processing methods including AErms and spectral analysis. The results, such as the sensitivity of AE signals for different laser cutting depths, edge detection capability and the frequency analysis show a clear correlation between physical process parameters and the AE signals. A subsequent control strategy for deburring automation is also briefly discussed.

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