• Title/Summary/Keyword: Cutting State

검색결과 266건 처리시간 0.027초

A diagnosis system and ultrasonic vibration energy in plant to quality control

  • Suh, Chang-Min;Song, Gil-Ho;Pyoun, Young-Shik;Kim, Seong-Yun
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2006년 창립20주년기념 정기학술대회 및 국제워크샵
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    • pp.29-34
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    • 2006
  • In this paper, the mechanical characteristics of ultrasonic cold forged technology (UCFT) used for the trimming knife and the effects of ultrasonic vibration energy (UVE) into the trimming process on the state of the strip cutting face were studied. And a diagnosis system to quality control for trimming knife and strip cutting face was developed and installed in plant. By the plant application of UCFT, service life of knife was more increased over 100% than that of conventional knife. And using the developed diagnosis system, the knife breakage and saw ear have been perfectly detected and quality control of trimming face is obtained effectively.

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FEM Analysis of Plasticity-induced Error on Measurement of Welding Residual Stress by the Contour Method

  • Shin, Shang-Hyon
    • Journal of Mechanical Science and Technology
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    • 제19권10호
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    • pp.1885-1890
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    • 2005
  • The contour method relies on deformations that occur when a residually stressed component is cut along a plane. The method is based on the elastic superposition principle. When plasticity is involved in the relaxation process, stress error in the resulting measurement of residual stress would be caused. During the cutting the specimen is constrained at a location along the cut so that deformations are restrained as much as possible during cutting. With proper selection of the constraining location the plasticity effect can also be minimized. Typical patterns of longitudinal welding residual stress state were taken to assess the plasticity effect along with constraining locations.

전류신호를 이용한 이상가공상태 검출ㆍ진단에 관한 연구 (A Study on the Detection and Diagnosis of the Abnormal Machining Process Using Current Signal)

  • 서한원;유기현;정진용;서남섭
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.212-216
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    • 1996
  • Recently, with the development of NC and CNC machine tools and the high labor wage, the cutting process requires the high speed and automatic system which uses industrial robots and the flexible manufacturing system(FMS) that combines several machine tools. In this system, the whole system can be influenced by just one of the machin tools. So it needs to detect a problem and to solve it immediately In in-process state. The monitoring system through measuring the motor current with current sensor has been attracting the attention of lots of researchers view of its low cost and flexibility. By using the pattern discriminant with the detected three-phase-current signal, that is, $I_{RMS}$, a system which can monitor and analyze abnormal machining process condition of the workpiece during the machining will be able to be developed in this research.h.

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연속재결정법에 의한 2차원 절삭가공면의 소성스트레인에 관한 연구 (Machined Surface Plastic Strain in Orthogonal Cutting by Subsequent Recrystallizations Technique)

  • 반야풍;김태영;문상돈
    • 한국정밀공학회지
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    • 제13권4호
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    • pp.61-66
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    • 1996
  • The subsequent recrystallizations technique, and experimental strain measurement method by use of recrystallization phenomena, has been successfully applied for the observation of machined surface plastic zones with equivalent plastic strain .epsilon. .geq. 0.5, 0.12 and 0.02 of type 304 stainless steel. The depth of the zone with .epsilon. .geq. 0.5 is very small, 10-15 .mu. m, while those with .epsilon. .geq. 0.12 are 100-200 .mu. m and 200-450 .mu. m, respectively. The depths increase with increasing depth of cut and with decreasing rake angle. The relation between the depth of the zones and the cutting paramenters is shown. The deformation state ahead of the quick-stop cut was also well visualized by the technique.

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Friction Studies of Coated and Uncoated Cemented Carbide in Controlled Environment

  • Ovaert, T.C.;Ramachandra, S.;McQuay, G.N.
    • Tribology and Lubricants
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    • 제11권5호
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    • pp.66-70
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    • 1995
  • In this investigation, a controlled-environment tribological test device has been used to study the friction coefficients of several grades of commercially-available coated and uncoated cemented carbide cutting tools in a dry air environment at different environmental chamber pressures. Tests were run in the block-on-ring configuration. The results suggest that the friction coefficient is sensitive to the level of air present, with a noticeable rise in friction coefficient with decreasing pressure or increasing vacuum level. The uncoated cemented carbide sufaces resulted in the highest friction values, whereas the coated grades yielded somewhat lower values even after the coating was removed. The results suggest the importance of friction control in the design of coatings for metal removal processes.

Effect of a fall cut on dry matter yield, nutritive value, and stand persistence of alfalfa

  • McDonald, Iryna;Min, Doohong;Baral, Rudra
    • Journal of Animal Science and Technology
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    • 제63권4호
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    • pp.799-814
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    • 2021
  • Information is lacking about the effect of date of a fall cut of alfalfa (Medicago sativa L.) on dry matter yield (DMY), forage nutritive value, and stands persistence. The objective of this study was to determine the effect of timing of a fall cut on DMY, forage nutritive value and stand persistence of three alfalfa varieties: low-lignin Hi-Gest 360, Roundup Ready Tonica, and conventional Gunner in Northeastern Kansas in the United States. The field study was carried out by splitting plot in randomized complete block design with four replications. The harvesting data of different maturity stages were collected in each year from 2015 to 2018. Three cuts were harvested based on the stage of maturity, and the last (fourth) cut was done on September 15, September 30, October 15, and October 30 of each year. The persistence of the alfalfa stands was determined each fall after the last cut, and each spring after the first cut, by counting the number of live plants in a randomly placed quadrat in each plot. Alfalfa cut on September 15 and September 30 had a higher stand persistence compared to alfalfa cut on October 15 and October 30. The DMY of the first cut in 2016 was significantly higher in roundup ready than the low-lignin alfalfa variety. In the second cut, DMY was significantly higher in conventional alfalfa than the roundup ready. There were no significant differences in DMY between alfalfa varieties in the rest of seasonal cuttings in 2016 and 2017 and annual total yield in both years. In general, low lignin alfalfa variety had higher crude protein and relative feed value and lower acid detergent fiber and neutral detergent fiber contents than those in roundup ready and conventional alfalfa varieties. On average, nutritive value of alfalfa was generally affected by last cutting dates in 2017. Based on 3-year data the last cutting of alfalfa in the fall could be done by September 30-October 15 without harmful effect on DMY.

Part I Advantages re Applications of Slab type YAG Laser PartII R&D status of All Solid-State Laser in JAPAN

  • Iehisa, Nobuaki
    • 한국레이저가공학회:학술대회논문집
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    • 한국레이저가공학회 1998년도 추계학술발표대회 초록개요집
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    • pp.0-0
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    • 1998
  • -Part I- As market needs become more various, the production of smaller quantities of a wider variety of products becomes increasingly important. In addition, in order to meet demands for more efficient production, long-term unmanned factory operation is prevailing at a remarkable pace. Within this context, laser machines are gaining increasing popularity for use in applications such as cutting and welding metallic and ceramic materials. FANUC supplies four models of $CO_2$ laser oscillators with laser power ranging from 1.5㎾ to 6㎾ on an OEM basis to machine tool builders. However, FANUC has been requested to produce laser oscillators that allow more compact and lower-cost laser machines to be built. To meet such demands, FANUC has developed six models of Slab type YAG laser oscillators with output power ranging from 150W to 2㎾. These oscillators are designed mainly fur cutting and welding sheet metals. The oscillator has an exceptionally superior laser beam quality compared to conventional YAG laser oscillators, thus providing significantly improved machining capability. In addition, the laser beam of the oscillator can be efficiently transmitted through quartz optical fibers, enabling laser machines to be simplified and made more compact. This paper introduces the features of FANUC’s developed Slab type YAG laser oscillators and their applications. - Part II - All-solid-state lasers employing laser diodes (LD) as a source of pumping solid-state laser feature high efficiency, compactness, and high reliability. Thus, they are expected to provide a new generation of processing tools in various fields, especially in automobile and aircraft industries where great hopes are being placed on laser welding technology for steel plates and aluminum materials for which a significant growth in demand is expected. Also, in power plants, it is hoped that reliability and safety will be improved by using the laser welding technology. As in the above, the advent of high-power all-solid-state lasers may not only bring a great technological innovation to existing industry, but also create new industry. This is the background for this project, which has set its sights on the development of high-power, all-solid-state lasers with an average output of over 10㎾, an oscillation efficiency of over 20%, and a laser head volume of below 0.05㎥. FANUC Ltd. is responsible for the research and development of slab type lasers, and TOSHIBA Corp. far rod type lasers. By pumping slab type Nd: YAG crystal and by using quasi-continuous wave (QCW) type LD stacks, FANUC has already obtained an average output power of 1.7㎾, an optical conversion efficiency of 42%, and an electro-optical conversion efficiency of 16%. These conversion efficiencies are the best results the world has ever seen in the field of high-power all-solid-state lasers. TOSHIBA Corp. has also obtained an output power of 1.2㎾, an optical conversion efficiency of 30%, and an electro-optical conversion efficiency of 12%, by pumping the rod type Nd: YAG crystal by continuous wave (CW) type LD stacks. The laser power achieved by TOSHIBA Corp. is also a new world record in the field of rod type all-solid-state lasers. This report provides details of the above results and some information on future development plans.

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NC 정보와 이송축 모터 전류를 이용한 선삭 가공 상태 감시 (Monitoring of Machining State in Turning by Means of Information and Feed Motor Current)

  • 안중환;김화영
    • 대한기계학회논문집
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    • 제16권1호
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    • pp.156-161
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    • 1992
  • 본 연구에서는 이송축 직류 서보 모터의 전류신호와 NC정보를 이용해서 선삭 가공상태를 감시하는 시스템을 개발하였다. 모터 전류는 가공 부하의 상태를 잘 나 타내며, NC 장치에 내장되어 있기 때문에 신호 검출을 위한 별도의 센서가 필요 없어 서 공구가 수시로 바뀌는 NC작업 감시를 위한 유효한 신호이다. 또 NC 정보로부터 작업을 예측함으로써 감시 대상을 명확히 하고 신뢰성을 높이고자 하였다. 전체적인 감시 시스템의 프로그래밍 언어로는 C를 사용하여, 실시간 감시처리를 가능하게 하였 다.

음향센서를 활용한 CNC 공구떨림 감지 및 안정화 기법 (A Detection and Stabilization Method for CNC Tool Vibration using Acoustic Sensor)

  • 김정준;조기환
    • 한국정보전자통신기술학회논문지
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    • 제12권2호
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    • pp.120-126
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    • 2019
  • 최근 정밀기계, 전기전자, 반도체 등의 급속한 산업의 발달로 전장장치의 고정밀도 가공의 필요성이 증대하고 있다. 작업자의 감각과 경험에 의존하던 절삭 공작기계 제어는 CNC(Computerized Numeric Controller: 컴퓨터 수치제어) 도입으로 가공 정밀도가 획기적으로 개선되고 있다. 또한 공작 기계의 운전 상태를 실시간 반영하는 가공 동특성(cutting dynamics)기법이 관심을 받고 있다. 본 논문은 CNC 공작기계에 음향센서를 부착하여 공구떨림 감지 및 안정화하는 방안을 제시한다. 공구 이송 위치와 음향센서 데이터를 동기화 하고 수집된 음향 주파수에서 이상 진동음에 대한 주파수를 분석하여 떨림을 감지한다. 또한 가공 동특성 기법을 적용하여 공구떨림 감지와 안정화의 신뢰성을 높인다. 제안한 기법은 금형 가공의 공구떨림 안정화 전후 가공 표면조도의 향상 관점에서 분석 평가한다.

CFRP 플레이트 적용 스터럽 부분절단형 표면매립공법으로 보강된 철근콘크리트 보의 휨 거동에 대한 실험적 평가 (Experimental Verification of Flexural Response for Strengthened R/C Beams by Stirrup Partial-Cutting Near Surface Mounted Using CFRP Plate)

  • 오홍섭;심종성;주민관;이기홍
    • 콘크리트학회논문집
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    • 제20권6호
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    • pp.671-679
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    • 2008
  • 최근 fiber reinforced polymer (FRP)를 적용한 near surface mounted (NSM) 보강공법은 열화된 콘크리트구조물에 대해 유지관리 측면에서 활발하게 적용되고 있다. 그러나, 기존 NSM 보강공법은 보강깊이가 부족한 콘크리트구조물에 대해서는 그 적용함에 있어 다소 제약이 있어왔으며 또한 비교적 얇게 보강된 특성으로 인하여 공용 시 부착특성에 대한 우려도 함께 부각되어 왔다. 이 문제점을 해결하고자, 본 연구에서는 스터럽 부분절단형 NSM 공법 (이하 SCNSM 공법)을 개발하여 노후화된 콘크리트구조물의 보강성능을 향상시키고자 한다. 본 공법은 기존 NSM 보강공법 적용 시 보강깊이 확보가 어려운 노후화된 콘크리트구조물의 성능향상에 적합한 공법이다. 본 연구에서는 새로 개발된 SCNSM 보강공법의 휨 성능을 검증하고자 휨 실험을 수행하였으며, 이를 기존 NSM 보강공법이 적용된 휨구조물과 비교분석하였다. 시험변수로는 보강길이 (순지간의 32%, 48%, 70%, 80%, 96%)를 적용하였으며, 하중-변위관계, 변형률관계 등이 분석되었다. 시험 결과, SCNSM 보강시험체는 기존 NSM 보강시험체와 유사한 극한하중 및 구조거동을 나타내었으며, 특히, 하부 스터럽 부분절단에 따른 구조적 취약성은 확인되지 않았다. 따라서, SCNSM 보강공법은 노후화된 콘크리트구조물의 내하력 증진을 위한 보강 시 피복두께가 확보됨의 유무에 따른 제약을 받지 않는 효과적인 보강공법이 될 수 있을 것으로 분석되었다.