• Title/Summary/Keyword: Cutting Stage

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Application of the Rigid-Thermoviscoplastic Finite Element Method to Orthogonal Cutting Process (2차원 절삭가공에 대한 강열점소성 유한요소법의 활용)

  • 고대철;고성림;박태준
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.965-968
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    • 1997
  • The objective of this study is to develop a rigid-thermoviscoplastic finite element program for the analysis of orthogonal cutting process. Deformation of the workpiece material is considered as rigid-viscoplastic and the numerical solution is obtained from the coupled analysis bctween plastic deformation and temperature field, including treament of temperature dependent material properties. The chip and the burr formation are simulated for the non-steady state orthogonal cutting using the developed program. To validate the program the predicted results at chip and burr format~on stage are compared with the published ones. The case of isothermal cutting process is also considered to study the thermal effect on the machining process.

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Rigid-Plastic Finite Element Analysis of Burr Formation at the Exit Stage in Orthogonal Cutting (2차원 절삭에서 공구이탈시 발생하는 버에 관한 강소성 유한요소해석)

  • 고대철;김병민;고성림
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.4
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    • pp.125-133
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    • 1998
  • The objective of this study is to propose a new approach for modelling of burr formation process during orthogonal cutting when the tool exits the workpiece. This approach is based on the rigid-plastic finite element method combined with the ductile fracture criterion and the element kill method. This approach is applied to orthogonal cutting process to predict the fracture location and the fracture angle as well as the cutting force. To validate this approach, orthogonal cutting tests inside SEM(scanning electron microscope) at very low speed are carried out using A16061-T6 to observe the behavior of the material during the chip and the burr formation. The results of the experiment are compared with those of the finite element simulation.

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Development of a Virtual Machining System by a CAD Model Based Cutting Simulation (CAD 모델에 기초한 모사절삭을 통한 가상절삭시스템 개발)

  • 배대위;고태조;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.942-946
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    • 1997
  • In this research,we suggest a virtual machining system that can simulate sutting forces at the stage of design. Cutting forces,here, are modeled form the machanistic model of the ball end milling. To this end, we need undeformed chip thickness which is used for calculating chip load. It is derived form the z-map data of a CAD model. That is, chip load is the height difference between the cutting tool contact point and the workpiece at arbitrary position. The tool contact point is referred from the cutter location. Form the experimental verification, we can simulate machining process effectively to the slot and the side cutting of ball end mill.

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A Study on the Machinability of Fine Ceramics (($Al_2O_3$)) (파인 세라믹 ($Al_2O_3$)의 被削性에 관한 硏究)

  • 김성겸;이용성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.4
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    • pp.604-610
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    • 1989
  • This paper is concerned with the machinability of fine ceramics(Al$_{2}$O$_{3}$) by using sintered diamond tools. For this purpose, ceramics cutting experiments under various cutting conditions such as cutting speed, feed rate, and others were carried out. The main results are follows : (1) During the cutting of fine ceramics, the used tools were found to be slightly chattering at cutting speed of 70m/min, and at cutting speed of higher than this I found the fine ceramics difficult to be cut. (2) When I used a tool with large nose radius, there occured a small amount of wear on the flank of the tool. However, at the early stage of fine ceramics cutting, the tools with smaller nose radii were required mainly to prevent the chipping of the ceramics. (3) When the materials were dry-cut, the appropriate cutting speel was found to be lower than 40m/min, and when the materials were dry-cut, I could cut them without any difficulty even at the speed of 70m/min, the surface roughness of ceramics cut at the speed of 70m/min was considerly fine. (4) It is generally believed that the principal cutting force is the largest in the case of steels cutting, but I found the thrust cutting force to be larger than any other cutting forces in the case of ceramics cutting.

Effect of Feedrate and Specimen Shape on Cutting Force and Surface Roughness of Ultrasonic Dental Surgical Instrument (치과용 초음파 수술기의 이송속도 및 시편형상이 절삭반력과 표면거칠기에 미치는 영향)

  • Sang Ho Kim;Seung Han Yang;Joong Ho Lee;Jong Kyun Choi
    • Journal of Biomedical Engineering Research
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    • v.44 no.2
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    • pp.109-117
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    • 2023
  • In this study, the effect of the shape of the specimen and the feedrate of the dental ultrasonic surgical instrument on the cutting force and surface roughness of the specimen is analyzed. Experimental specimens were made of SAWBONES artificial bone materials in square and spherical specimens. In addition, the cutting feedrate of the surgical instrument was controlled through the developed moving system. The cutting force generated when cutting the specimen was measured through a force sensor. After the experiment, the cutting surface of the specimen was observed through a three-dimensional optical microscope and the surface roughness was measured. Through one-way ANOVA, the effect of each specimen shape and feed rate on surface roughness was analyzed. As a result of the experiment, the cutting force increased proportionally in the initial feed rate increase stage, but the increase in cutting force decreased as the feed rate continued to increase. Also, the cutting force showed a difference according to the shape of the specimen. The spherical specimen with a relatively small cutting surface area had less cutting force than the square specimen. However, as a result of one-way ANOVA, it was found that the specimen shape and feed rate did not affect the surface roughness. In future studies, it is expected to be used for comparative analysis of ultrasonic surgical instruments and correlation analysis between cutting factors.

Studies on Dry Matter Yields , Chemical Composition and Net Energy Accumulation in Three Leading Temperate Grass Species I. Influence of meteorolgical factors on the dry matter productivity and net energy value under different cutting management (주요 북방형목초의 건물수량 , 화학성분 및 Net Energy 축적에 관한 연구 I. 기상환경 및 예취관리에 따른 건물 및 에너지 생산성 변화)

  • F. Muhlschlegel;G. Voigtlander
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.6 no.2
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    • pp.103-110
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    • 1986
  • The experiments were carried out to study the influence of meteorological factors and cutting management on dry matter accumulation and net energy value in orchardgrass (Dactlylis glomerata L.) cv. Potomac and Baraula, perennial ryegrass (Lolium perenne L.) cv. Reveille and Semperweide and meadow fescue (Festuca pratensis Huds.) cv. Cosmos 11 and N.F.G.. The field trials were designed as a split plot design with three cutting regimes of 6-7 cuts at grazing stage, 4-5 cuts at silage stage and 3 cuts at hat stage in Korea and West Germany from 1975 to 1979. The results obtained are summarized as follows: 1. Productivity of orchardgrass, perennial ryegrass and meadow fescue were mainly affected by cutting systems and meteorological factors, especially air temperature, rainfalls, solar radiation and their interactions. In West Germany, cutting frequency was to be found asan most important factor influenced to dry matter yield and net energy value. 2. Orchardgrass, taken as average of all experimental sites in Korea, produced high yield of 875 kg/10 a in dry matter, which was as much as 32% and 27% higher than those of perennial ryegrass and meadow fescue, respectively. The annual dry matter yields of orchardgrass from 1976 to 1977 were shown a little variation. Dry matter yields in Freising and Braunschweig in West Germany were increased in all grass species continuously. 3. Orchardgrass, perennial ryegrass and meadow fescue showed different response to cutting frequency. The highest dry matter yields were found under 3 cuts at hay stage for orchardgrass and 4-5 cuts at silage stage for perennial ryegrass and meadow fescue. In West Germany, dry matter yields, as average of all grass species under different cutting systems, were 1326 kg, 1175 kg and 1098 kg/10a for 3 cuts, 4-5 cuts and 6-7 cuts, respectively. 4. Chemical composition and net energy concentration of temperate grasses were influenced by cutting managements. The highest yields of digestible crude protein were obtained under 6-7 cuts at grazing stage both in Korea and West Germany. In net energy yields, 3 cutting system produced the highest yield with 694 (orchardgrass), 665 (perennial ryegrass) an 623 kStE/10 a (meadow fescue). However, frequent cutting at grazing and silage stage produced higher yields than 3 cuts at hay stage in Cheju, Suweon and Taekwalyong.

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Prediction of Consumed Electric Power on a MQL Milling Process using a Kriging Meta-Model (크리깅 메타모델을 이용한 MQL 밀링공정의 소비전력 예측 연구)

  • Jang, Duk-Yong;Jung, Jeehyun;Seok, Jongwon
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.4
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    • pp.353-358
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    • 2015
  • Energy consumption reduction has become an important key word in manufacturing that can be achieved through the efficient and optimal use of raw materials and natural resources, and minimization of the harmful effects on nature or human society. The successful implementation of this concept can only be possible by considering a product's entire life cycle and even its disposal from the early design stage. To accomplish this idea with milling, minimum quantity lubrication (MQL) strategies and cutting conditions are analyzed through process modeling and experiments. In this study, a model to predict the cutting energy in the milling process is used to find the cutting conditions, which minimize the cutting energy through a Kriging meta-modeling process. The MQL scheme is developed first to reduce the amount of cutting oil and costs used in the cutting process, which is then employed for the entire modeling and experiments.

Effect of the Cultivation Method and Cutting Time on the Growth Characteristics, Dry Matter Yield and Voluntary Intake in Sorghum X Sudangrass Hybrid (재배방식과 예취시기가 수수 X 수단그라스 교잡종의 생육특성, 건물수량 및 사일리지 채식성에 미치는 영향)

  • Lee Sang Moo
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.25 no.1
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    • pp.7-16
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    • 2005
  • This experiments were carried out to determine growth characteristics, dry matter yield and voluntary intake of silage according to growth stage of Sorghum$\times$sudangrass(SSH) hybrid in mono-cropping and inter-cropping(C; com, T1; cutting of SSH at milk stage. T2; cutting of SSH at dough stage, T3; cutting of SSH at yellow ripe stage, T4; cutting of SSH and soybean at milk stage, T5; cutting of SSH and soybean at dough stage, T6: cutting of SSH and soybean at yellow ripe stage). Results obtained from these experiments are as follows; Plant length and leaf length of SSH(T2, T3, T4. T5 and T6)) were higher than C. T1 treatment was lower than it. C showed $2.3\~2.9$ times higher stem diameter as 29.5mm compare to SSH(T1, T2, T3, T4, T5 and T6). soybean(T4, T5 and T6) was lower in $4.3\~5.4$ times. But SSH of inter-cropping treatment(T4, T5 and T6) showed highly comparing with mono-cropping(T1, T2 and T3) at the same maturity. Leaf rate and stem hardness of SSH(T1, T2, T3, T4, T5 and T6) were lower than C. The fresh yield was high line with T2(72,320kg/ha), T1(69,103kg/ha), T3(68,333kg/ha) and C(57,988kg/ha), dry matter yield was high in line with T3(22.413kg/ha), T2(21,479kg/ha), C(19,252kg/ha) and T6(18,175kg/ha), (P<0.05). Protein dry matter yield was higher in T3(1,434kg/ha), C(1,386kg/ha)T5 and T6(1,345kg/ha) it was lower in T1(872kg/ha), (P<0.05). Crude protein of silage of T4 and T5 was higher than C, T2 and T3 were lower than it(P<0.05), while NDF content was not different. ADF content of T6 was higher than those of the other treatment. The highest hemi-cellulose among treatments was shown in T1 whereas T6 showed the lowest. Fresh intake of silge was 160.4, 155.8, 168.7, 172.9, 132.9, 158.7 and 185.2 g/BW for C, T1, T2, T3, T4, T5 and T6, respectively. Dry matter intake was high in line with T6(60.3g), C(153.8g), T3(53.6g), T5(47.8g), T2(46.8g), T4(35.2g) and T1(34.48g/BW), (P<0.05). Crude protein intake was high in line with T6(3.9g), T5(3.4g), C(3.4g), T2(2.9g), T3(2.9g), T4(2.6g) and T1(2.3g/BW), (P<0.05). As mentioned above the results, mono-cropping(T3) and inter-cropping(T5 and T6) could be recommended as increasing method of sorghum $\times$ sudangrass hybrid silage utilization when silage intake of dry matter and crude protein were considered.

Effect of Cutting Height on the Winter Survival, Early Spring Yield and Energy Production of Italian ryegrass II. Comparison of chemical composition, energy production and relationship of yields (월동전 예취 높이가 북방형목초의 월동성 , 이른봄 수량 및 양분생산에 미치는 영향 II. 초종별 예취 높이에 따른 일반성분 함량변화 , Energy 생산성 및 상관관계)

  • 신재순;박근제;차동호;이필상;윤익석
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.8 no.1
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    • pp.20-25
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    • 1988
  • This experiment was conducted to find out the effects of the different cutting height on the chemical composition, energy production and relation of yields of Italian ryegrass, tall fescue and perennial ryegrass swards. It was carried out on the experimental field of Livestock Experiment Station, in Suweon, from Sept. 1986 to May 1987. The results obtained are summarized as follows: 1. Chemical composition and Van Soest fiber contents were slightly different among grasses. But were not same trend with cutting heights. At the late vegetative stage, crude protein and crude fiber content were much more in tall fescue, Ash in perennial ryegrass, E.E. and NFE in Italian ryegrass respectively. NDF, ADF, Hemicellulose, Lignin, Cellulose and Silica contents were much more in tall fescue than the others. 2. DM, DCP, TDN, StE, ME and NEL productions were appeared to high in line with Italian ryegrass, perennial ryegrass and tall fescue. In addition 6 cm cutting height was the most production in Italian ryegrass, 15 cm cutting height was the most production in perennial ryegrass and tall fescue. 3. The much more content of crude protein, the less nonstructural carbohydrate content. The less content of NDF, the much more nonstructural carbohydrate content. Green and dry matter yield before wintering were not influence the green and dry matter yield of the late vegetative stage, but green yield before wintering influenced total green yield.

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Manufacturing Process of Self-Luminous Glass Tube (SLGT) Utilizing Tritium Gas (I) (삼중수소 활용을 위한 자발광유리관 (SLGT) 제조기술)

  • Kim Kwangsin;Kim Kyeongsook;Chung Eun-Su;Son Soon Hwan;Nam Gi-Jung
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2005.11a
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    • pp.87-95
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    • 2005
  • Laser sealing/cutting technique, one of the 4 core technologies to manufacture self-luminous glass tubes (SLGTs) has been developed. Through the analysis of commercial products it is found that Pyrex Is used for SLGTs. A CO2 laser, which is commonly used for glass work was used for the study The factors affecting the sealing/cutting were laser intensity, duration. Irradiation method, and pressure inside the tube. The whole Process is composed of 2 stages. In the first stage. both ends of the tubes are sealed while tritium is insected in the tubes. And the tritium sealed tubes are cut in the desired size in the second stage. Defocused beam was used for seal ing and focused beam was used for cutting. After the sealing/cutting, the tubes were heat treated to prevent fracture due to the residual heat stress.

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