• 제목/요약/키워드: Cutting Shape

검색결과 723건 처리시간 0.025초

초정밀 반도체 금형 제작을 위한 슈퍼드릴 방전가공기 전극가이드 개발과 미세홀 방전가공 (Development of Electrode Guide of Super-drill EDM and Electrical Discharge Machining of Small Hole for High Precision Semiconductor Die)

  • 박찬해;김종업;왕덕현;김원일
    • 한국기계가공학회지
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    • 제4권3호
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    • pp.32-38
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    • 2005
  • Electrical discharge machining is the method of using thermal energy by electrical discharge. Generally, if the material of workpiece has conductivity even though very hard materials and complicated shape which are difficult to cut such as quenching steel, cemented carbide, diamond and conductive ceramics, the EDM process is favorable one of possible machining processes. But, the process is necessarily required of finish cut and heat treatment because of slow cutting speed, no mirror surface, brittleness and crack due to the residual stress for manufactured goods. In this experimental thesis, the super EDM drilling was developed for high precision semiconductor die steel and for minimization of leadframe width. It was possible to development of EDM drilling machine for high precision semiconductor die with the electrode guide and its modelling and stress analysis. The development of electrode with the copper pipe type was conducted to drill the hole from the diameter of 0.1mm to 3.0mm with the error of from 0.02mm to 0.12mm. From the SEM and EDX analysis, the entrance of the EDM drill was found the resolidification of not only the component of tungsten but also the component of copper.

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골프장 조성이 소유역의 지형적 특성에 미치는 영향 분석 (The Effects of Golf Course Construction on the Geomorphic Characteristics of a Small Watershed)

    • 한국조경학회지
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    • 제27권2호
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    • pp.41-50
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    • 1999
  • The purpose of this study is to find out the changes in geomorphic characteristics of a small watershed when a golf course is constructed. The research site is a set of seven small watersheds including an 18-hole golf course that were randomly selected. The size, shape, and drainage network of watersheds were measured by using planimeter, watershed eccentricity, and stream order, respectively. In addition, a 25m$\times$25m mesh was used on topographic maps and grading plans in order to obtain the slope, elevation, and aspect of the watersheds. The major results of this research, while investigating of the changes in geomorphic characteristics of watersheds when a golf course is constructed, are as follows: 1. The size of watersheds is increased in accordance to the difference in elevation between the golf course site and the small watershed. 2. The watershed eccentricities are in general similar except for a few low-valued cases. 3. The changes in the average altitude and the gradient are more drastic with their bigger original values. 4. The aspects are changed more with decreasing elevation. 5. The stream order decreases in the case of a low watershed eccentricity. 6. The surface modification has a closer relationship to the slope rather than the size of effective use area. 7. With a steeper gradient and an excessively low gradient, the height of cutting/filling is increased.

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2-Seam 냉간성형 각형 CFT 기둥-보 내다이아프램 접합부의 구조성능에 관한 연구 (Study on Structural Performance of Two Seam Cold-Formed Square CFT Column to Beam Connections with Internal Diaphragm)

  • 오헌근;김선희;최영환;최성모
    • 복합신소재구조학회 논문집
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    • 제3권4호
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    • pp.27-37
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    • 2012
  • The construction of a moment connection for a rectangular hollow section (RHS) column and a H-shaped beam is difficult because the RHS is a closed section. When a inner diaphragm is used for such a connection, in general, it is installed after cutting the HSS columns, which results in increased construction work. This paper suggests a new fabrication method to overcome such problems: An inner diaphragm is welded to inside a C-shaped section first, and then a column is fabricated by welding two C-shaped sections. This fabrication method is superior to a classic method in terms of constructibility. An experimental and a numerical study using Ansys 9.0 were performed in order to compare the strength of connections with respect to the presence of concrete, the corner shape of diaphragm, and the axis of loading. The experimental results including initial stiffness and ultimate loads are reported and the analytical results including load transfer mechanism, degree of stress concentration, and strain distribution are also reported.

실험계획법을 이용한 주축 형상 설계에 관한 연구 (A Study on Spindle Shape Design using Design of Experiments)

  • 선재호;이춘만
    • 한국정밀공학회지
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    • 제26권4호
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    • pp.120-127
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    • 2009
  • Spindle units of machine tool are very important part in the manufacturing area. Recently high speed machining has become the main issue of metal cutting. To develop high speed machine tools, a lot of studies have been carried out for high speed spindle. Due to increase of the rotational speed of the spindle, there has been renewal of interest in vibration of spindle. This paper concerns the improvement of spindle design using design of experiments. To improve the design of critical speed and weight of spindle, the experiments using central composite method have been carried out. The targets are critical speed and weight of spindle. For optimization of critical speed and weight and optimization of only critical speed by operation of all area search through response optimizer, the result of analysis has improved design of each factor. Finite element analyses are performed by using the commercial codes ARMD, CATIA V5 and ANSYS workbench. From the results, it has been shown that the proposed method is effective for modification of spindle design to improve critical speed and weight.

박판 전단시의 버 형성에 관한 연구 (A Study on The Burr Formation in Sheet Metal Shearing)

  • 신용승;김병희;김헌영;오수익
    • 한국정밀공학회지
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    • 제19권9호
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    • pp.166-171
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    • 2002
  • The objective of this paper is to investigate the effect of clearance and the configuration of die system on burr formation by FEM analysis and experimental tests. Compared with casting, forging and machining, shearing has been known, especially in heavy or mass-production industries, as a very economical and fast way to obtain the desired shape Recently, the shearing process becomes widely used in the small and light electronic component manufacturing industries. When shearing a part of sheet metal, the burr formed on the cutting edge is usually unavoidable. The burr would not only degrade the precision of products but also causes additional cost for the deburring process. In this paper, the influence of shearing parameters such as clearance and configurations of the lower pad (ejector) on burr formation is investigated by using the experimental and numerical approach. From the experimental results, it has been shown that the more narrow clearance gives the smaller burr height and the higher shearing forces. The removal of lower holder also makes the sheared surface integrity and the dimensional accuracy become worse. The FEM results (using DEFORM-2D) show good agreement with the experimental results.

현대 패션에 나타난 큐비즘스타일패션 연구: 2010 S/S - 2013 S/S 파리컬렉션을 중심으로 (A Study on Cubism Fashion Style Appearing in Modern Fashion: Focused on the 2010 S/S-2013 S/S Paris Collection)

  • 최예리;최정욱
    • 패션비즈니스
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    • 제18권2호
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    • pp.14-28
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    • 2014
  • This study analyzed the group of experts who were related to cubism, selected among the works of 2010~2013 Paris Collection based on F.G.R.(Focus Group Research). According to the results of this study, there were appeared first, 'a one-piece dress' second, 'H silhouette' third, 'cotton', in case of item distribution and frequency. The analysis was done by using the manner of expression, cubical expression, exaggeration, distortion, dismantlement, geometrical division of face, mix-match look, wraparound repetition, asymmetric structure, etc. Based on the outcomes of the analysis on figurative design elements, this study adjusted three manners appearing on cubism fashion style. First, it was 'avant garde manner' of constitution or 'dismantlement' which was compiled into multi-view representations of overlaps and viewpoints by repetitive use of color tone trimming detail. Second, it was 'geomagnetic block placement' which expresses cubism with geometric partitioning of surface and separation of panel by cutting disintegration. Finally, it was 'distortion and simplification of silhouette' which is a distortion created by constitution-line pressed thin with silhouette. It maximizes the beauty of human body outline, which was distorted by three-dimensional-manipulation, and simplified by ellipsis for another shape for the extension or expansion of detail trimming.

쾌속 열용삭 공정에서 열반경 최소화를 위한 열 공구 설계에 관한 연구 (A Study of Design for Hot Tool to Minimize Radius of Heat Affected Zone in Rapid Heat Ablation process)

  • 김효찬;이상호;박승교;양동열
    • 한국정밀공학회지
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    • 제23권7호
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    • pp.177-186
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    • 2006
  • In order to realize a three-dimensional shape on CAD, the machining process has been widely used because it offers practical advantages such as precision and versatility. However, the traditional machining process needs a large amount of time in cutting a product and the remained material causes trouble such as inconvenience due to cleaning process. Therefore, a new rapid manufacturing process, Rapid Heat Ablation process (RHA) using the hot tool, has been developed. In this paper, the hot tool for RHA process is designed to minimize radius of heat affected zone. TRIZ well-known as creative problem solving method is applied to overcome the contradictive requirements of the hot tool. For the detailed design of the hot tool, numerical model is established with several assumptions. In order to verify the numerical results, surface temperature of the hot tool is measured with K-type thermocouple at the predetermined location. Numerical and experimental results show that the devised hot tool fulfils its requirements. The practicality and effectiveness of the designed hot tool have been verified through experiments.

미세정밀밀링 가공을 위한 검사시편의 가공조건에 따른 표면거칠기에 대한 영향 분석 (The Effect of Surface Roughness according to Machining Conditions of Test Specimen for Precision Micro-milling Machining)

  • 심민섭;김동현;이춘만
    • 한국정밀공학회지
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    • 제32권1호
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    • pp.49-55
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    • 2015
  • Recently, many researchers and industry are looking for ways to decrease the use of lubricants because of economical and environmental reasons. One of the lubrication technologies is the MQL method. This study presents a research of MQL and Wet milling processes of Al 6061 material. For this experiment, the test specimen is suggested, and various machining conditions are applied. And, shape of micro-pattern which has been recently spotlighted is included in the test specimen. In order to compare MQL with Wet machining, several milling experiments were carried out, varying feed rate, cutting speed, depth of cut, etc. Finally, the surface roughness results of machining tests according to the process conditions were measured. It is expected that the results of machining experiments can be used to predict the surface roughness of various MQL milling processes.

다층용접배관의 용접부 잔류음력분포에 대한 기하학적형상과 용접후처리의 영향 (The Effects of Geometrical Shape and Post Weld Treatment on Welding Residual Stress Distribution of Weldment in Multi-pass Welded Pipe)

  • 김철한;조선영;김복기;배동호
    • Journal of Welding and Joining
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    • 제19권1호
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    • pp.49-57
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    • 2001
  • In this study, the residual stress fields of multi-pass welded were analyzed by FEA under various geometrical conditions. In order to estimate the effects of pipe geometries on residual stress distribution, welding processes of each model were performed under the same heat cycles. And then, the influence of cutting off the weld bead on the residual stress redistribution was also estimated. From the results, in the range of t/D=0.05, axial residual stresses on the outer surface of the welded pipe were linearly decreased with pipe diameter increase. On the other hand, hoop residual stresses were not influenced by them. And both axial and hoop residual stresses on the outer surface of the welded pipe were increased with pipe diameter increase. But, when t/D was smaller than 0.05, they were converged in the nearly same value. The maximum residual stresses were generated at around HAZ. It in therefore necessary to consider them in welding design, strength evaluation, and analysis of fracture characteristics.

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Studies on the Vibrational Modal Analysis of Solid Woods for making the Violin - Part 2. The effects of coating materials on the resonant frequency of European spruce and maple

  • Chung, Woo-Yang;Park, Sun-Haeng
    • 한국가구학회지
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    • 제11권1호
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    • pp.45-51
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    • 2000
  • 일반적으로 도막의 강성은 목재의 강성에 비해 낮으므로 도장된 소재의 강성이 백골재에 비해 낮아질 것으로 짐작할 수 있으므로 본 연구에서 는 바이올린용 소재 인 유럽산 가문비 나무와 단풍나무에 투명 래커와 전통옻칠을 도포한 후, 진동모드를 해석하고 공진주파수를 비교함으로써 수종별 도료 종류에 따른 음향특성의 변화양상을 분석하고자 하였다. 분석결과, 도장전후의 기본진동모드는 동일하였고 양 수종 공히 도료의 종류에 관계없이 도장재의 공진주파수의 감소가 확인되었으며 가문비나무의 경우, 모드가 증가할수록 주파수 감소폭이 증가하였으나 옻칠이 투명래커에 비해 그 감소폭이 적었다. 단풍나무의 경우에도 상위 모드에서 더 큰 주파수 감소를 나타냈지만 옻칠과 투명래커의 주파수 감소폭이 일정치 않았다.

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