• 제목/요약/키워드: Cutting Shape

검색결과 723건 처리시간 0.034초

프리즘 패턴의 기계적 절삭 가공 (Mechanical Machining of Prism Pattern)

  • 유영은;홍성민;제태진;최두선
    • 소성∙가공
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    • 제15권1호
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    • pp.71-75
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    • 2006
  • In recent, various shapes of pattern in micron or nano scale are adapted in many applications due to their good mechanical or optical properties. Light guide panel (LGP) of the LCD is one of important applications for micro pattern and micro prism shape is one of the typical patterns. The size of the surface patterns in most applications is decreasing to the order of micron or even under micron. On the other hand, the area to be patterned keeps enlarging. These two trends in patterned products require tooling micro patterns on large surface, which has still many technical problems to be solved mainly due to pattern size and the tooling area. In this study, we fabricated prism shape of patterns using diamond cutting tool on some metal core and plastic core like PMMA. Some cutting conditions were investigated including cutting force, cutting depth and speed for different core materials.

초음파 식품 컷팅용 공구의 설계 (Design of Tool for Food Cutting with Ultrasonic Waves)

  • 박우열;장호수;김정호;박동삼
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.80-85
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    • 2012
  • The ultrasonic cutting method is which cutting by applying high frequency vibrational energy into specific area at constant pressure. Ultrasonic cutting is consisted of power supply, transducer, booster and cutting tool. Precise designing is required since each part's shape, length and mass can affect driving frequency and vibration mode. This paper focused to cutting tool design, its length L was set by calculating vibration equation. And the value of the shape parameter a was diversified as the integral multiple and the result of 40,189Hz the analysis of Modal was shown in the length 30mm of the result of performance b in the 11th mode Also by performing harmonic response analysis, the frequency response result was 40,189Hz, which was similar to modal analysis result.

Cutter blade에 의한 SUS 및 지르칼로이 튜브 절단 실험 (Experiment on Cutting the SUS and Zircaloy Tubes by Cutter Blade)

  • 정재후;윤지섭;홍동희;김영환;박기용
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.651-654
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    • 2001
  • In the dismantling process of nuclear spent fuels, the spent fuel rod cutting process, followed immediately by the decladding process, performs the cutting the spent fuel rods to a proper length for fast decladding operation. In this paper, we analyzed the chemical compositions, mechanical properties, and physical characteristics for SUS and zircaloy tubes in order to identify the feasibility of cutter-blade type in cutting SUS and zircaloy tubes. It is considered that material, shape and angle, and heat treatment for fabricating the highly durable cutter blade and also it is investigated that the round-shape sustenance of cross-section, amount of debris production, and fire occurrence for measuring the cutting performance on SUS and zircaloy tubes, spent fuel rod cutting device is designed to be operated automatically through the remote control system for use in Hot Cell(radioactive) area and the electro-driven mechanical parts are modularized for easy maintenance. Results from various experiments confirm the efficiency of this device.

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스테인리스강의 고온드릴 작업시 절삭성 평가 (Evaluation of Cutting Characteristics for Hot-Drilling of Stainless Steel)

  • 이민국;심재형;백인환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.287-290
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    • 2002
  • Stainless steel used widely in various fields of industry have the characteristics of difficulty-to-cut. This difficulty comes from its peculiarity, for example work hardening, vibration, etc. And these peculiarity on the cutting process have an effect on tool wear or life shortness of tools. To solve these problems several method have been developed. Hot-machining is one way of these method. when a material is heated, organization of material is soften. So cutting process becomes easy. When such a hot-machining method applies on drilling process and then heated material is processed, cutting force is less than usual drilling process cutting force. In this paper, cutting force is compared heated SUS 304 with usual SUS 304. And shape of chips is also compared.

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프리즘 패턴의 기계적 절삭 가공 (Mechanical Machining of Prism pattern)

  • 유영은;홍성민;제태진;최두선
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 금형가공,미세가공,플라스틱가공 공동 심포지엄
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    • pp.110-113
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    • 2005
  • In recent, various shapes of pattern in micron or nano scale are adapted in many applications due to their good mechanical or optical properties. Light guide panel (LGP) of the LCD is one of important applications for micro pattern and micro prism shape is one of the typical patterns. Many applications have the patterns on their surface and the size of the pattern keep decreasing down to the order of micron or even under micron. On the other hand, the area to be patterned keeps enlarging. These two trends in patterned products require tooling micro patterns on large surface, which has still many technical problems to be solved mainly due to pattern size and the tooling area. In this study, we fabricate prism shape of patterns using diamond cutting tool on some metal core and plastic core like PMMA Some of cutting conditions are investigated including cutting force, cutting depth and speed for different core materials.

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평엔드밀링 공정에서 절삭속도 및 이송속도가 측벽의 축방향 형상에 미치는 영향 (Effects of Cutting Speed and Feed Rate on Axial Shape in Side Walls Generated by Flat End-milling Process)

  • 김강
    • 대한기계학회논문집A
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    • 제41권5호
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    • pp.391-399
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    • 2017
  • 절삭속도 및 이송속도가 평엔드밀로 하향절삭 가공된 측벽 형상에 미치는 영향을 실험을 통하여 알아보고자 한다. 실험은 절삭속도 및 공구 직경, 절삭날 당 이송거리를 변수로 하여 수행하며, 실험 결과로서 배분력과 축방향 형상을 측정한다. 연구 결과, 이송속도를 절삭속도로 나눈 값에 비례하는 날 당 이송거리가 작을수록 축방향 형상정밀도가 높아지는 것이 확인되었다. 아울러, 축방향 형상은 서로 다른 기울기를 갖는 두 직선이 특이점에서 만나는 형태로 단순화 할 수 있다. 그러므로 운전 중 작업자에 의한 형상정밀도의 추정 및 날 당 이송거리 조정에 의한 개선이 용이할 것으로 판단된다.

VLM-ST용 CAD/CAM 시스템에서 단위 형상층 생성 방법 및 적용예 (Generation of Unit Shape Layer on CAD/CAM System for VLM-ST)

  • 이상호;안동규;최홍석;양동열;문영복;채희창
    • 한국CDE학회논문집
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    • 제7권3호
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    • pp.148-156
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    • 2002
  • Most Rapid Prototyping (RP) processes adopt a solid Computer Aided Design (CAD) model, which will be sliced into thin layers of constant thickness in the building direction. Each cross-sectional layer is successively deposited and, simultaneously, bonded onto the previous layer; and eventually the stacked layers from a physical part of the model. A new RP process, the transfer-type Variable Lamination Manufacturing process using expandable polystyrene foam sheet (VLM-ST), has been developed to reduce building time and to improve the surface finish of parts with the thick layers and a sloping surface. This paper describes the generation of Unit Shape Layer (USL), the cutting path data of the linen. hotwire cutter for the VLM-ST process. USL is a three-dimensional layer with a thickness of more than 1 mm and a side slope, and it is the basic unit of cutting and building in the VLM-ST process. USL includes data such as layer thickness, positional coordinates, side angles of each layer, hotwire cutting speed, the heat input to the hotwire, and reference shape. The procedure of generating USL is as follows: (1)Generation of the mid-slice from the CAD model, (2)Conversion of the mid-slice into a simply connected domain, (3)Generation to the reference shape for the mid-slice, (4)Calculation of the rotation angle of the hotwire of the cutting system.

형상가공을 통한 고속가공 시스템 평가방법에 관한 연구 (A Study on th High Speed Machining Evaluation Method through Shape Machining)

  • 손덕수;유중학;최성주;이우영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.992-995
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    • 2001
  • Several evaluation methods of conventional machine tools have been proposed by KS and ISO. Even though the accuracy of the tools can be evaluated with those methods, there are still no proper evaluation method of high sped machining. Because it is hard to evaluate characteristics of high speed machining such as decrease of cutting temperature, cutting force, and reduced machining time. Therefore, new evaluation method for high speed machine should be developed. In this paper, several shape of model have been proposed to evaluate cutting accuracy of high speed machine.

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볼엔드밀 절삭공정에서 위치 및 절삭력 동시제어 (simultaneous Control of Position and Cutting Force Based o Multi-input Multi-output Model in Ball End Milling Process)

  • 이건복
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.121-126
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    • 2000
  • This research proposes a new advanced control method and demonstrates its realization in part. By incorporating shape machining and cutting force control at a time, this integrated scheme makes it possible to machine a desired shape and avoid the trouble of programming feedrate and spindle speed before machining and also reduce the shape error. The main idea proposed to achieve those goals consists in giving commanded path and desired cutting force at the same time. which makes it possible for position and force controller to distribute the corresponding velocity of individual axes and main spindle by an appropriate interpolation. That indicates we can replace the built-in interpolator of commercial machine tools by the developed algorithm.

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Development of a Training System for Lathe Operation Using a Simulator with Relationship between Speed of Tool Feed and Cutting Sound/Shape of Chips

  • Kawashimo, Takashi;Doyo, Daisuke;Yamaguchi, Tatsuya;Nakajima, Ryosuke;Matsumoto, Toshiyuki
    • Industrial Engineering and Management Systems
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    • 제14권2호
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    • pp.175-182
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    • 2015
  • The recent manufacturing industry in Japan has found it difficult to transfer skills from trained workers to inexperienced workers because the former ages and then retires. This is a particular problem for lathe process, as this operation requires explicit and tacit knowledge, and defining the skills clearly in a manual is difficult. This study aims to develop a training system for lathe operation by using a simulator; this includes formulas that help define the relationship between the speed of tool feed and cutting sound/shape of chips which were proposed in the preceding study. The developed training system is verified the effectiveness.