• 한국정밀공학회지
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• 제6권4호
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• pp.61-70
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• 1989

A new analytical method is proposed to monitor the chip form of cutting forces applying the techinque of signal process. Cutting experiments are carried out under various cutting conditons and cutting forces are measured in-processing through Tool Dynamometer. In this report, auto-correlation functions, frequency characteristics of dynamic force, high frequency distribution and Peak/RMS values are calculated from the measured cutting forces, and the concept of method is also discussed. The experimental results show that six types of the form of chips are possible to classify from the signal of cutting forces not related to cutting conditions.

• 한국초지조사료학회지
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• 제12권2호
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• pp.89-97
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• 1992

This experiment was attempted to investigate the effects of growing stage, cutting frequency and the level of nitrogen fertilization on the change of carbohydrate reserves in reed canarygrass(Pha1aris arundinacea L.). The results obtained were as follows: The amount of carbohydrate reserves appeared to markedly decrease up to critical level after the cutting in hot and dry weather season. During the growing stage, the amount of carbohydrate reserves decreased just after the cutting and also during the period of flourishing elongation of reed canarygrass. However, it began to increase sharply from the end of September for wintering. Two cutting system showed the highest mean value(19.53 %) of carbohydrate reserves and those of three, five and four cutting system was 15.32 %. 14.73 %, and 14.60 % respectively. Reed canarygrass with no nitrogen fertilization resulted in 17.17% of carbohydrate reserve, however there was no singificant difference among various levels of nitrogen fertilization. In respect of regrowth. 3 cutting system showed the most effective cutting frequency, however 4 or 5 cutting system had a decreasing tendency of regrowth.

• 한국초지조사료학회지
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• 제14권4호
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• pp.271-280
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• 1994

본 실험은 전차 확대대어 가는 유휴 논토양에 Reed canarygrass를 재배하였을 때 , 예취빈도와 무기태 질소시비가 건물수량에 미치는 영향을 조사하여, Reed canarygrass의 잠재생산성의 증대를 위한 경제적 이고도 합리적인 예취빈도와 지로시비수준을 추정하고자 하였다. 그 결과를 요약하면 다음과 같다. 1. 예취빈도에 EKfms 예취번초의 상대수량은 3회와 4회 예취구에서 2번초, 5회 예취구에서는 3번초에서 연간 건물수량의 43.1, 34.0 및 34.1%를 나타내어, 다른 예취번초에 의하여 가장 높은 상대수량을 기록하였다. 2. 모든 예취구에서 질소시비수준이 증가함에 따라 연간 건물수량이 증가하였으나, 무기태 질소는 예취빈도멸 30kg/ha으로 증시하였을 때 무질소시비구에 비해 3회 4회 5회 예취에서 각각2.7ton, 3.3ton 및 3.4ton/ha의 가장 큰 건물수량의 증가를 나타내었다.(p<0.05).4. 질소시비에 따른 전물생산효율(kg DM/kg N)은 3, 4회 및 5회 예취구의 30kg/ha 수준에서 2937kg, 27.2kg 및 22.8kg의 가장 높은 건물을 생산하였으나, 그 이상의 질소시비수준에서의 건물생산효율은 저하되었다. 전질소량(kg TN/kg N)에 있어서도 예취빈도별 30kg/ha(4회와 5회 예취구)와 60kg/ha 수준(3회 예취구)에서 각각 0.45kg, 0.48kg 및 0.46kg의 높은 전질소량을 나타내었으나 그 이상의 질소시비수준에서 전질소량은 저하되었다. 5, 경제적 시비수준의 범위는 3회 예취구에서 119.2~243.3kg/ha, 4회 예취구에서 253.4~295.4kg/ha 그리고 5회 예취구에서 302.2~361.2kg/ha의 범위였다. 6. 본 실험의 조건에서 논토양에서 재배되고 있는 Reed canarygrass의 잠재생산성을 최대한으로 발휘할 수 있는 예취빈도는 연간 3회로써, 질소이용효율이 높았고, 경제적 시비수준은 200~240kg/ha에서 15~16ton/ha정도의 경제적 한계수량을 얻었고, 400kg/ha 미만의 한계시비수준에서 17ton/ha의 최대건물수량을 얻을 수 있었다.

• 한국정밀공학회지
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• 제7권2호
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• pp.47-57
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• 1990

In-process recognition of the cutting states is one of the very important technologies to increase the reliability of mordern machining process. In this study, practical methods which use the dynamic component of the cutting force are proposed to recognize cutting states (i.e. chip formation, tool wear, surface roughness) in turning process. The signal processing method developed in this study is efficient to measure the maximum amplitude of the dynamic component of cutting force which is closely related to the chip breaking (cut-off frequency : 80-500 Hz) and the approximately natural frequency of cutting tool (5, 000-8, 000 Hz). It can be clarified that the monitoring of the maximum apmlitude in the dynamic component of the cutting force enables the state of chip formation which chips can be easily hancled and the inferiority state of the machined surface to be recognized. The microcomputer in-process tool wear monitor- ing system introduced in this paper can detect the determination of the time to change cutting tool.

• 한국정밀공학회지
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• 제7권2호
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• pp.85-94
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• 1990

In automatic metal cuttings, the chip control is one of the serious problems. So the automatic detection of chip forms is essential to the chip control in automatic metal cuttings. Cutting experiments were carried out under the variety of cutting conditions (cutting speed, feed, depth of cut and tool geometry) and with workpiece made of steel (S45C), and cutting forces were measured in-processing by using a piezoelectric type Tool Dynamometer. In this report, the frequency analysis of dynamic components, the upper frequency distributions, the ratio of RMS values, the numbers of null point and the probability density were calculated from the dynamic componeents of cutting forces filtered through various band pass filters. Experimental results showed that computer chip form monitoring system based on the cutting forces was designed and simulated and that 6 type of chip forms could be detected while in-process machining.

• 한국정밀공학회지
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• 제16권9호
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• pp.62-67
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• 1999

In milling, cutting tool ins directly attached to spindle and this tells that spindle can provide very useful information on the cutting tool condition such as wear or breakage. Since spindle is rotating at a high speed, measuring spindle velocity using a noncontacting measurement system gives the best information which can be obtained. Due to the force applied to spindle through cutting tool, velocity of spindle changes. And any change in cutting tool condition affects cutting force and consequently spindle vibration. With the intent of continuously monitoring cutting tool condition in intermittent machining operations in a benign manner, a noncontacting velocity measurement system using a laser Doppler velocimeter was assembled to measure spindle torsional vibration. Spindle vibration was measured and analysis of it in the frequency domain yielded a measure which corresponded to amount of cutting tool wear in milling.

• 한국정밀공학회지
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• 제5권1호
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• pp.84-93
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• 1988

The on-line detection of the chip flow is one of the most important technologies in com- pletly automatic operation of machine tool, such as FMS and Unmanned Factories. This problem has been studied by many researchers, however, it is not solved as yet. For the recognition of chip flow in this study, the dynamic cutting force components due to the chip breaking were measured by dynamometer of piezo-electric type, and the frequency components of cutting force were also analyzed. From the measured results, the effect of cutting conditions and tool geometry on the dynamic cutting force component and chip formation were investigated in addition to the relationships between frequency of chip breaking (fB) and side serrated crack (fC) of chip. As a result, the following conclusions were obtaianed. 1) The chip formations have a large effect on the dynamic cutting force components. When chip breaking takes place, the dynamic cutting force component greatly increases, and the peridoic components appear, which correspond to maximum peak- frequency. 2) The crater wear of tool has a good effect on the chip control causing the chiup to be formed as upward-curl shape. In this case, the dymamic cutting force component greatly increases also 3) fB and fC of chip are closely corelated, and fC of chips has a large effect on the change of the situation of chip flow and dynamic cutting force component. 4) Under wide cutting conditions, the limit value (1.0 kgf) of dynamic cutting force component exists between the broken and continuous chips. Accordingly, this value is suitable for recognition of chip flow in on-line control of the cutting process.

• 한국초지조사료학회지
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• 제6권2호
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• pp.84-90
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• 1986

본(本) 시험(試驗)은 고랭지(高冷地) Timothy 우점초지에서 목초(牧草)의 적정(適正) 예취회수(刈取回數)와 최종(最終) 예취시기(刈取時期)를 구명(究明)하고자 DM 생산량(生産量), 월동후(越冬後) 초기생육특성(初期生育特性), 다음해 1차수량(次收量) 조단백질(粗蛋白質) 및 조섬유(粗纖維) 생산량(生産量)을 조사(調査)하고 그들간(間)의 상관관계(相關關係)를 분석(分析)한 결과(結果)를 요약(要約)하면 다음과 같다. 1. 초기생육(初期生育)이 개시(開始)되는 시기(時期)는 예취회수(刈取回數)가 증가(增加)함에 따라 빨라지는 경향(傾向)이었으나 유의차(有意差)가 없었으며 최종예취일(最終刈取日)에 따른 영향은 일정하지 않았다. 2. 예취회수(刈取回數)가 증가(增加)함에 따라 건물생산량(乾物生産量)은 감소하였으나 최종예취일(最終刈取日)에 따른 차이(差異)는 없었다. 3. 월동후 1 차수량(次收量)은 예취회수(刈取回數)에 따라 현저히 감소하였으나 최종예취일(最終刈取日)에 따른 차이(差異)는 뚜렷하지 않았다. 4. 조단백질(粗蛋白質) 생산량(生産量)은 예취회수(刈取回數)가 증가(增加)할수록 많아졌으나 건물율(乾物率)은 낮아지는 경향이었고 조섬유(粗纖維) 생산량(生産量)은 일정하지 않았다. 5. 건물수량(乾物收量)과 건물율(乾物率)($\gamma=0.78$) 및 다음해 1차수량(次收量)($\gamma=0.82$)간(間)과 건물율(乾物率)과 다음해 1차수량(次收量)($\gamma=0.83$)간(間)에는 정(正)의 상관(相關)이 있었고(p<0.01), 조단백질(粗蛋白質) 생산량(生産量)과 건물율(乾物率)($\gamma=-0.67$) 및 다음해 1차수량(次收量)($\gamma=-0.68$)간(間)에는 부(負)의 상관(相關)이었다(p<0.01). 6. 이상(以上)의 결과(結果)를 종합(綜合)해 볼 때 건물생산(乾物生産)에 있어서는 년간(年間) 예취회수(刈取回數)는 3회(回)호 하고 최종예취일(最終刈取日)은 9월(月) 30일(日)로 하는 것이 적당(適當)하다고 생각되며 조단백질(粗蛋白質) 수량(收量)을 고려한다면 4회(回) 예취(刈取)에 최종예취일(最終刈取日)은 9월(月) 30일(日)로 하는 것이 좋다고 사료(思料)된다.

• 한국소음진동공학회논문집
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• 제21권8호
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• pp.720-725
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• 2011

Most ultrasonic vibration cutting tools are operated at the resonance condition of the longitudinal vibration of the structure consisting of booster, horn and bite. In this study, a transverse vibration tool with beam shape is designed to utilize the vibration characteristics of the beam. Design point of the transverse vibration tool is to match the resonance frequency of the bite to the frequency of the signal to excite the piezoelectric element in the booster. The design process to match the natural frequency of the longitudinal vibration mode of the horn and that of the transverse vibration mode of the bite is presented. Dimensions of the horn and bite are searched by trend analysis through which the standard shapes of the horn and bite are determined. After the dimensions of each component of the cutting tool consisting of booster, horn and bite are determined, the assembled structure was experimentally tested to verify that true resonant condition is achieved and proper vibrational displacement are obtained to ensure that enough cutting force is generated.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 추계학술대회 논문집
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• pp.493-497
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• 2002

In the part industry, pipe has required high accuracy in surface roughness and size. Especially, when producing the high frequency welding pipe, cutting process is very important as the finishing process that remove the hot welding bead. The objective of this paper is to investigate the hot machining high frequency welded pipe by simulation and experimental tests. To test the cutting process as hot machining, all cutting environment is reproduced in turning with heating system, and the test is accomplished by comparing with room temperature machining and hot machining in consideration of cutting force, tool wear and cutting temperature.