• Title/Summary/Keyword: Cutting Frequency

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Frequency Spectrum and re Correlation with Cutting Mechanisms in Orthogonal Cutting of Glass Fiber Reinforced Plastics (GFRP의 2차원 절삭에서 주파수 스펙트럼과 절삭메카니즘과의 상호연관성에 관한 연구)

  • Gi-Heung Choi
    • Journal of the Korean Society of Safety
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    • v.16 no.3
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    • pp.135-142
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    • 2001
  • This study discusses frequency analysis based on the frequency spectrum and process characterization in orthogonal cutting of Fiber-matrix composite materials. A sparsely distributed idealized composite material, namely a glass reinforced polyester(GFRP) was used as workpiece The present method employs a force sensor and the signals from the sensor are processed using the fast Fourier transform(FFT) technique. The experimental correlations between the different chip formation mechanisms and power spectrum me established. Effects of fiber orientation, cutting parameters and tool geometry on the cutting mechanisms me also discussed.

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A study on the Modeling of Tool Motion and High Accuracy Surface Generation by Use of Cutting Force Signal (절삭력 신호를 이용한 공구운동의 모델링과 고정도 표면생성에 관한 연구)

  • 김정두;이은복
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.8
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    • pp.1951-1962
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    • 1993
  • The creation process of a typical machined surface is treated here as a dynamic system. An investigation is carried out to establish a relationship between the characteristics of cutting force fluctuations that cause vibration response of the tool-workpiece system and the formation of surface in face cutting by sintered carbide cutting tool. Cutting force is measured and analyzed in frequency domain. The power spectral densities of cutting force give a useful information in surface generation and it can be used to find out the control factor of surface roughness. The terms, PSD ratio & Normalized spindle frequency PSD, are defined and when the value of power in spindle frequency is absolutely little but relatively large, it is obtained high accuracy surface roughness. The aim of this research is to find surface profile by measured and analyzed cutting force signals. The simulation of surface generation gives the comprechension of its mechanism and help to predict and control the surface quality. In this study, it is suggested what informations about surface generation can be acquired from the cuttuing force signal and an way of generating a better surface.

A Study on the Evaluation on High-speed Machining Characteristics of AL7075 (AL7075의 고속가공특성 평가)

  • 이종현;이동주;이응숙;신보성
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.220-224
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    • 2001
  • High-speed machining is one of the most effective technologies to improve productivity. Because of the high speed and high feedrate, high-speed machining can give great advantages for the machining of dies and molds. To perform efficient high-speed machining, evaluation of high speed machinability must be studied preferentially and it can be identified by investigation of cutting force. To measure cutting force in high-speed machining, dynamometer has to have high natural frequency. In this paper, The dynamometer which has high natural frequency used to measure the cutting force in various cutting conditions. High-speed machining characteristics are evaluated by the cutting force, FFT analysis of the cutting force and chip formation.

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Design of Tool for Food Cutting with Ultrasonic Waves (초음파 식품 컷팅용 공구의 설계)

  • Park, Woo-Yeol;Jang, Ho-Su;Kim, Jung-Ho;Park, Dong-Sam
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.80-85
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    • 2012
  • The ultrasonic cutting method is which cutting by applying high frequency vibrational energy into specific area at constant pressure. Ultrasonic cutting is consisted of power supply, transducer, booster and cutting tool. Precise designing is required since each part's shape, length and mass can affect driving frequency and vibration mode. This paper focused to cutting tool design, its length L was set by calculating vibration equation. And the value of the shape parameter a was diversified as the integral multiple and the result of 40,189Hz the analysis of Modal was shown in the length 30mm of the result of performance b in the 11th mode Also by performing harmonic response analysis, the frequency response result was 40,189Hz, which was similar to modal analysis result.

A Study on Optimal Design of Face Milling Cutter Geometry(I) -With Respect to Cutting Force- (정면밀링커터의 최적설계에 대한 연구(1) -절삭력 중심으로-)

  • 김정현;김희술
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.9
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    • pp.2211-2224
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    • 1994
  • On face milling operation a new optimal cutter, which can minimize the resultant cutting forces, was designed from the cutting force model. Cutting experiments were carried out and the cutting forces of the new and conventional cutters were analyed in time and frequency domains. The resultant cutting forces were used as the objective function and cutter angles as the variables. A new optimal cutter design model which can minimize the resultant cutting forces under the constraints of variables was developed and its usefulness was proven. The cutting forces in feed direction of the newly designed cutter are reduced in comparison with those from the conventional cutter. The magnitudes of an insert frequency component of cutting force from the newly designed cutter are reduced than those from conventional cutter and the fluctuations of cutting force are also reduced.

Influence of Cutting Frequency on Yield and Growth Response of Grasses and Legumes in Germany (초지에서 예취회수의 경감이 수량 및 식생에 미치는 영향)

  • Ryoo, Jong Won
    • Korean Journal of Soil Science and Fertilizer
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    • v.31 no.1
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    • pp.33-38
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    • 1998
  • Field experiment was conducted from 1991 to 1993 at $Allg\ddot{a}u$ south western Germany to determine the effects of cutting frequencies on the yield and growth responses in intensively used grassland. Cutting frequency, 3 cutting(reduced) and 6 cutting(conventional) were tested. The yield, protein content, in vitro digestible dry matter and net energy value were markedly reduced with 3 cutting. Distribution ratio of grasses and legumes was not different between 3 and 6 cutting frequencies. However, the distribution of Dactylis glomerta at 3 cutting frequency was increased and that of Lolium perenne decreased. Nitrogen uptake by the plants at 6 cutting frequency was higher, 443kg/ha, than 308kg/ha of 3 cutting frequency.

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EFFECTS OF CUTTING FREQUENCY AND NITROGEN FERTILIZATION ON DRY MATTER YIELD OF REED CANARYGRASS (Phalaris arundinacea L.) IN UNCULTIVATED RICE PADDY

  • Lee, J.S.;Ahn, J.H.;Jo, I.H.;Kim, D.A.
    • Asian-Australasian Journal of Animal Sciences
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    • v.9 no.6
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    • pp.737-741
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    • 1996
  • Dry matter yield of reed canarygrass was investigated in uncultivated rice paddy in Korea, and an attempt was made to estimate the most economic and efficient cutting frequency and rates of nitrogen (N) fertilization, for increased production of reed canarygrass. Total dry matter yields of reed canarygrass per year were 7.4-15.7, 8.5-16.1, and 7.5-13.4 tons/ha in 3, 4, and 5 cutting frequencies, respectively, and over the N treatments of 0-120 kg N/ha/cut. When cut 3 or 5 times annually, the 2nd cut produced the highest proportion of total yield at 38.4 and 33.0%, respectively, when cut 4 times the 3rd cut was highest (38.3%). The ranges of economic N level, limiting N level and efficiency of dry matter production were 243.3-293.0, 387.2, and 14.6 kg DM/kg N, respectively. These indicators were particularly low for the 5 cutting frequency possibly because of the unusually high temperature in the summer season. The best cutting frequency for the dry matter production of reed canarygrass in 1994 was 3 per year because of the higher efficiency of dry matter production.

정면 밀링의 절삭력 해석을 위한 평균 비절삭저항 모델의 개발

  • 이병철;황정철;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.28-33
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    • 1992
  • The paper describes a new mean specific cutting pressure model in order to improve the accuracy of prediction of cutting force for face milling. The new mean specific cutting pressure model produces a mean specific cutting pressure and coefficients applied to existing cutting model not by traditional method but by considering intermittence and variation of chip width according to insert cutting position to take into cutter geometry machining condition and width of workpiece, and considering a mean measure force according to spindle eccentricity and mean measure force according to spindle eccentricity and insert initial position errors.. The simulated forces in X, Y, Z directions resulted from the simulated cutting model and the new cutting model are compared with measured forces in the time end frequency domains. The simulated forces in the time and frequency domains. The simulated forces resulted from the new cutting model have a good degreement with measured forces in comparison with these resulted from the existing cutting model

Cutting Frequency Effects on Forage Yield and Stand Persistence of Orchardgrass and Alfalfa-Orchardgrass Fertilized with Dairy Slurry

  • Min, D.H.;Vough, L.R.
    • Asian-Australasian Journal of Animal Sciences
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    • v.13 no.5
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    • pp.630-635
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    • 2000
  • Previous research has not evaluated the effects of various rates and frequencies of manure application and frequencies of cutting on yield and stand persistence of cool-season grasses and alfalfa-grass mixtures. The primary objective of this study was to compare the effects of cutting management systems on herbage yield and stand persistence of orchardgrass (Dactylis glomerata L.) and an alfalfa (Medicago sativa L.)-orchardgrass mixture from various rates and frequencies of dairy slurry application. A randomized complete block design with treatments in a sub-subplot arrangement with four replicates was used. The main plot consisted of 2 cutting management systems (4 and 5 annual cuttings). The subplots were 9 fertility treatments: 7 slurry rate and frequency of application treatments, one inorganic fertilizer treatment, and an unfertilized control. The split-split-plots were the two forage species: orchardgrass and alfalfa-orchardgrass mixture. The study was initiated after 1st cutting in 1995. Cumulative yields of the 2nd and subsequent cuttings of both orchardgrass and alfalfa-orchardgrass in 1995 were higher for the 5-cutting system than the 4-cutting system. The 1995 growing season was abnormally dry. In 1996, an abnormally wet year, the reverse was true, total herbage yields being higher for the 4-cutting system than the 5-cutting system. Species response to fertility rate/frequency treatments was different in both years. Higher application rates early in the season and carryover of nutrients from late season applications the previous year appear to be responsible for the yield increases of those fertility treatments having significant yield differences between the cutting management systems. The stand ratings of orchardgrass were not affected by cutting management. In the spring of 1997, however, the stand ratings of alfalfa-orchardgrass in the 4-cutting management system were significantly greater than the 5-cutting management system. The very high manure application rate significantly reduced the stand ratings of alfalfa-orchardgrass in the 5-cutting system.

Characteristics of Rotational Vibration of Cutting Edge in Elliptical Vibration Cutting by Modulation of Excitation Frequency (타원궤적 절삭기의 가진주파수에 따른 절삭 날 회전 진동 특성)

  • Loh, Byoung-Gook;Kim, Gi-Dae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.3
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    • pp.258-263
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    • 2011
  • The direction of the cutting tool plays a critical role in elliptical vibration cutting(EVC) where the cutting tool cuts workpiece in a trochoidal motion. In this study, EVC cutting device was developed using two parallel piezoelectric materials and it was observed that the rotation direction of the tool reverses as the EVC device undergoes resonance at which either flexural(cutting direction) or longitudinal( thrust direction) mode shapes occurs. To analytically explain reversal of the rotation direction, kinematic motion analysis of the tool was modified to incorporate amplification of the vibration amplitude and phase introduced by resonance. It successfully demonstrated, through Matlab simulation, reversal of the rotation direction of the cutting tool as the excitation frequency increases beyond resonance frequencies at which either flexural or longitudinal vibration occurs.