• 제목/요약/키워드: Cutting Force Control

검색결과 175건 처리시간 0.027초

소재제거율을 일정하게 한 NURBS 보간기에서 절삭성 고찰 (Research on Machineability in NURBS Interpolator Considering Constant Material Removal Rate)

  • 고태조;김희슬
    • 한국정밀공학회지
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    • 제21권12호
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    • pp.60-66
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    • 2004
  • Increasing demands on precision machining of 3D free-form surface have necessitated the tool to move smoothly with varying feedrate. To this regard, parametric interpolators such as NURBS (Non-Uniform Rational B-Spline) interpolator have been introduced in CNC machining system. Such interpolators reduce the data burden in NC code, increase data transfer rate into NC controller, and finally give smooth motion while machining. In this research, a new concept to control cutting load in NURBS Interpolator was tried based on the curvature of curve. This is to protect cutting tool, and to have good machinability. For proof of the system, cutting force and surface topography were evaluated. From the experimental results. the interpolator is good enough for machining a free-form surface.

Identification of Cutting Mechanisms in Orthogonal Cutting of Glass Fiber Reinforced Composites

  • Choe Gi-Heung
    • 한국산업안전학회:학술대회논문집
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    • 한국안전학회 2000년도 추계 학술논문발표회 논문집
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    • pp.39-45
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    • 2000
  • In recent years, composite materials such as fiber reinforced plastics (FRP) have gained considerable attention in the aircraft and automobile industries due to their light weight, high modulus and specific strength. In practice, control of chip formation appears to be the most serious problem since chip formation mechanism in composite machining has significant effects on the finished surface [1,2,3,4,5]. Current study will discuss frequency analysis based on autoregressive (AR) time series model and process characterization in orthogonal cutting of a fiber-matrix composite materials. A sparsely distributed idealized model composite material, namely a glass reinforced polyester (GFRP) was used as workpiece. Analysis method employs a force sensor and the signals from the sensor are processed using AR time series model. The experimental correlation between the different chip formation mechanisms and model coefficients are established.(omitted)

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비젼 센서를 이용한 디버링 공정의 자동화에 관한 연구 (A Study on the Automation of Deburring Process Using Vision Sensor)

  • 신상운;갈축석;강근택;안두성
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.553-558
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    • 1994
  • In this paper, we present a new approach for the automation of deburring process. An algorithm for teaching skills of a human expert to a robot manipulator is developed. This approach makes use of TSK fuzzy model that can express a highly nonlinear functional relation with small number of rules. Burr features such as height, width, area, cutting area are extracted from image processing by use of the vision system. Cutting depth, repeative number and normal cutting force are chosen as control signals representing actions of the human expert. It is verified that our processed fuzzy model can accurately express the skills of human experts for the deburring process.

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패턴인식 기술에 의한 칩형태 판별 (Chip type discrimination by pattern recognition technique)

  • 강종표;최만성;송지복
    • 한국정밀공학회지
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    • 제5권4호
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    • pp.32-38
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    • 1988
  • Apaptive cintrol of machine tool is aimed to change cutting state satis- factorily without aid of a machine operator, if the cuting state is abnomal such as formation of tangled ribbon type chip, built-up edge and generation of chattering and so on. Among these the recognition of chip type is one of the most important since it has imlications relate to : 1. Safety of operator 2. Stoppage of work due to entanglment in tool and workpiece of chip 3. Problem of producted chip control In this paper the chip type is discriminatied by the pattern recognition technique. It is found that the power spectrum of cutting force for each chip type has it's own special pattern. Linear discriminant function for the recognition of the chip type is obtained by learning process. The discriminant function can be the basis of adaptive control for the rate of success of recognition by pattern recognition technique is at leasthigher than 83%.

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직접형상제어를 위한 공구경로의 보상 : 2D 윤곽가공의 공구휨을 중심으로 (Path compensation toward direct shape control: dealing with tool deflection problem in 2D contour machining)

  • 조정훈;서석환
    • 한국정밀공학회지
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    • 제12권2호
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    • pp.97-111
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    • 1995
  • In this paper, we investigate path compensation scheme for the machining errors due to tool deflection in 2D contour machining. The significance of the deflection error is first shown by experiments, and a direct compensation scheme is sought. In the presented scheme, the tool path is evaluated and correcte based on the instantaneous deflection force model, until the desired contour can be obtained under the presence of tool deflection in actual machining. In the sense that the developed method estimates and compensates the machining errors via modifying the tool path, it is distinguished from the previous approach based on geometric simulation and cutting simulation. Further, it can be viewed as a direct and active method toward direct shape control in CNC machining. Simulation results are included to show the validity and adequacy of the path-modification scheme under various cutting conditions.

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고강성 병렬형 로봇의 최적 여유 구동 (Optimal Redundant Actuation of Parallel Manipulators with High Operational Stiffness)

  • 김성복
    • 제어로봇시스템학회논문지
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    • 제6권2호
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    • pp.181-189
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    • 2000
  • This paper presents the optimal redundant actuation of parallel manipulators for complicated robotic applications such as cutting grinding drilling and digging that require a high degree of operational stiffness as well as the balance between force applicability and dexterity. First by taking into account the distribution(number and location) of active joints the statics and the operational stiffness of a redundant parallel manipulator are formulated and the effects of actuation redundancy are analyzed, Second for given task requirements including joint torque limit task force maximum allowable disturbance and maximum allowable deflection the task execution conditions of a redundant parallel manipulator are derived and the efficient testing formulas are provided. Third to achieve high operational stiffness while maintaining moderate dexterity the redundant actuation of a parallel manipulator is optimized which determines the optimal distribution of active joints and the optimal internal joint torque, Finally the simulation results for the optimal redundant actuation of a planar parallel manipulator are given.

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Experimental and numerical FEM of woven GFRP composites during drilling

  • Abd-Elwahed, Mohamed S.;Khashaba, Usama A.;Ahmed, Khaled I.;Eltaher, Mohamed A.;Najjar, Ismael;Melaibari, Ammar;Abdraboh, Azza M.
    • Structural Engineering and Mechanics
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    • 제80권5호
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    • pp.503-522
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    • 2021
  • This paper investigates experimentally and numerically the influence of drilling process on the mechanical and thermomechanical behaviors of woven glass fiber reinforced polymer (GFRP) composite plate. Through the experimental analysis, a CNC machine with cemented carbide drill (point angles 𝜙=118° and 6 mm diameter) was used to drill a woven GFRP laminated squared plate with a length of 36.6 mm and different thicknesses. A produced temperature during drilling "heat affected zone (HAZ)" was measured by two different procedures using thermal IR camera and thermocouples. A thrust force and cutting torque were measured by a Kistler 9272 dynamometer. The delamination factors were evaluated by the image processing technique. Finite element model (FEM) has been developed by using LS-Dyna to simulate the drilling processing and validate the thrust force and torque with those obtained by experimental technique. It is found that, the present finite element model has the capability to predict the force and torque efficiently at various drilling conditions. Numerical parametric analysis is presented to illustrate the influences of the speeding up, coefficient of friction, element type, and mass scaling effects on the calculated thrust force, torque and calculation's cost. It is found that, the cutting time can be adjusted by drilling parameters (feed, speed, and specimen thickness) to control the induced temperature and thus, the force, torque and delamination factor in drilling GFRP composites. The delamination of woven GFRP is accompanied with edge chipping, spalling, and uncut fibers.

전분 첨가 냉동면의 조직감과 관능적 특성 (Effect of Starches on Texture and Sensory Properties of Frozen Noodle)

  • 홍희도;김경탁;김정상;김성수;석호문
    • 한국식품영양학회지
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    • 제9권4호
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    • pp.424-429
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    • 1996
  • 전분의 첨가가 냉동면의 조직감과 관능적 특성에 미치는 영향을 밝히기 위하여 감자초산변성전분, 옥수수초산변성전분, 찰옥수수전분, 옥수수전분, 감자전분, 밀전분 등 6종의 전분을 함량별로 첨가하여 복합분을 제조하였다. 이들의 아밀로그래프, 제면시의 조리시험, 냉동, 해동후 면의 최대절단강도를 측정하고 관능평가하였다. 감자초산변성전분과 감자전분을 첨가한 복합분의 호화개시온도는 대조구인 소맥분 100%보다 다소 낮아졌다. 최고점수는 초산변성전분류, 찰옥수수, 감자전분을 첨가한 경우 다소 높아졌다. 조리시의 체적과 중량은 다소 증가하고 고형분 용출량은 변성전분과 찰옥수수전분을 참가한 경우 다소 감소하였다. 냉동, 해동 조리 후 면의 최대절단강도는 감자초산변성전분 15%와 20%, 옥수수초산변성전분 15%를 첨가한 경우에 대조구보다 커졌다. 감자전분을 제외한 나머지 5종의 전분을 첨가시에 냉동면의 조직감과 색깔이 다소 향상되는 것으로 나타났다. 그 중에서 감자초산변성전분의 효과가 가장 높았다.

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초정밀 가공기용 마이크로 스테이지의 힌지 형상에 따른 안정성 해석 (Stability Analysis According to Hinge Type Alteration on Micro Stage for Micro Cutting Machine)

  • 김재열;곽이구;심재기;안재신;송경석;한재호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.993-998
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    • 2002
  • Ultra precision processing technology is the field which is seriously protected its technology by advanced nations. Because of this reason, this technology is very difficult to supply for domestic companies, also domestic companies are revealed the limit of technology development by itself. And then, those are depend on the technology development of advanced nation, domestic companies are not conquer application step with already developed parts. Of course, some cases of its research are succeed. those are included element technology, system technology and so on, for development of ultra precision processing system. To conquer technology holding ultra precision processing accuracy of no level, active research are needed. In this paper, stability of ultra precision cutting unit is analyzed, this unit is the kernel unit in ultra precision processing machine. According to alteration of shape and material about hinge, stability investigation is performed Through this stability investigation, trial and error is reduced in design and manufacture, at the same time, we are accumulated foundation data for un it control.

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식용 들깻잎 수확 자동화 시스템의 그리퍼 및 절단 컷터 개발 (Development of a Gripper and a Cutter for the Automatic Harvest of Green Perilla Leaves)

  • 송영호;장동일;방승훈;조한성
    • Journal of Biosystems Engineering
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    • 제28권6호
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    • pp.497-504
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    • 2003
  • The objectives of this study were to develop a harvesting gripper for perilla leaves and test its performance, which was a partial work of the automated perilla leaves harvesting system development. The results of this study could be summarized as the followings: The shear forces for harvesting the perilla were measured. The measured results showed that the average shear force required was 12.13N for cutting the petioles attached to the perilla stalks, and the maximum of 17.42N. The inner diameter of air cylinder used was 6mm and the air pressure was maintained as 0.7㎫ during the tests. The time required for cutting perilla leaves could be adjusted by the control program and cutting operation could be done within 1- 10 seconds. The performance tests were conducted to harvest the perilla leaves by the gripper developed. The average success rates of cutting were 72.2% for the first test, 78.5% for the second, and 74.2% for the last. The perilla leaves were not damaged by the gripper The whole system operation could be finished within three seconds except the delay time for dropping harvested leaves.