• Title/Summary/Keyword: Cutting Environments

검색결과 104건 처리시간 0.025초

환경 친화적인 세미드라이 선삭가공 특성 (Characteristics of Environment-friendly Semi-dry Turning)

  • 이종항;이상조;이석우;최헌종
    • 한국정밀공학회지
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    • 제19권10호
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    • pp.221-226
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    • 2002
  • As environmental restriction has continuously become more strict, machining technology has emphasized on development of environment-friendly technologies. In cutting technology, it has been well recognized that cutting fluids might have undesirable effects on workers health and working environment and, hence, recently there have been numerous attempts to minimize harmful effects of cutting fluids on environments. To minimize the use of cutting fluids in machining, conventional cutting fluids have been replaced with the technologies of pressurized cold air and minimum quantity lubrication (MQL). Compared with milling, turning is continuous cutting process, where tools are continuously heated up and lack of lubricity could lead to tool wear and deteriorated surface roughness. In this work, it has been investigated how tool wear and surface roughness could be affected by cutting conditions, supply and cooling methods. The experimental results show that MQL technology is able to minimize conventional cutting fluids.

고속 볼엔드밀링에서 가공조건에 따른 초내열합금 (Inconel 718)의 가공특성 평가 (Machining Characteristics Evaluation of Super Heat-resistant Alloy(Inconel 718) According to Cutting Conditions in High Speed Ball End-milling)

  • 권해웅;김정석;강익수;김기태
    • 한국생산제조학회지
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    • 제19권1호
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    • pp.1-6
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    • 2010
  • Inconel 718 alloy has been applied to high temperature, high load and corrosion resistant environments due to its superior properties. However, This alloy is a difficult-to-cut nickel-based superalloy and the chipping or notch wear is mainly generated on the cutting edge of the tool. In this study, the machinability of Inconel 718 is investigated to improve tool life under various cutting conditions with TiCN-based coated ball-end mills. The cutting conditions can be suggested to improve both the tool life and machined surface quality in Inconel 718 high speed machining.

압축냉각공기를 이용한 공구수명 향상에 관한 연구 (The study on improving tool life using compressed chilly air)

  • 김찬우;이채문;이득우;김정석;정우섭
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.510-515
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    • 2003
  • High-speed machining generates concentrated Thermal/fractional damage at the cutting edge and rapidly decreases the tool life. This paper is aimed at improving the tool life using compressed chilly air. In this paper, the experiments were carried out in various cutting environments, such as dry, wet and compressed chilly air. Tool life were measured to evaluate machinability in high-speed milling of various materials. With respect to the cutting environment, compressed chilly air increased tool life. However, the wet condition decreased tool life due to the thermal shock caused by excessive cooling.

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압축냉각공기 시스템을 적용한 항공기 부품 가공 기술 (A study on machining of aircraft parts using compressed chilly air system)

  • 이채문;이득우;김석원;정우섭;김상기
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.315-320
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    • 2004
  • Cutting fluid usually has been used in order to improve machinability, tool life, surface quality. However, problems such as pollution, costs of chip and fluid treatment caused. In this paper, compressed chilly air was used to machine aircraft parts and investigate possibility and advantage of that. The experiments were carried out in various cutting environments, such as wet and compressed chilly air. With respect to the cutting environment, compressed chilly air gave advantages such as decrease of pollution and easy chip treatment.

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공작기계 절삭유 냉각용 오일쿨러 설계 자동화 (Oil Cooler Design Automation on the Cooling of Machine Tool Cutting Oil)

  • 권혁홍
    • 한국생산제조학회지
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    • 제8권1호
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    • pp.89-99
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    • 1999
  • The automatic design of shell & tube type oil cooler can be used in real industrial environments. Since the automatic design system is intended to be used in small companies, it is designed to be operated well under environments of CAD package in the personal computer. It has adopted GUI in design system, and has employed DCl language. Design parameters to be considered in the design stage of shell and tube type oil cooler are type of oil cooler, outer diameter, thickness, length of tube, tube arrangement, tube pitch, flow rate, inlet and outlet temperature, physical properties, premissive pressure loss on both sides, type of baffle plate, baffle plate cutting ratio, clearance between baffle plate outer diameter and shell inner diameter and clearance between baffle plate holes. As a result, the automatic design system of shell & tube type oil cooler is constructed by the environment of CAD software using LISP. We have built database of design data for various kinds of shell & tube type oil coolers. The automatic design system have been assessed and compared with existing specification of design. Good agreement with Handbook of heat exchanger and design dta of real industrial environments has been found.

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식육의 처리 단계별 미생물 오염실태와 병원성 미생물의 분포 (Hygienic Quality of Beef and Distribution of Pathogens during Cut-Meat Processing)

  • 오영숙;이신호
    • 한국식품위생안전성학회지
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    • 제16권2호
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    • pp.96-102
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    • 2001
  • 위생적인 신선육 처리 방안을 모색하기 위하여 도체처리 과정과 식육처리 과정 중 고기의 표면 및 작업도구의 위생실태를 계절별로 검토하였다. 하절기에 총균수, 저온성 균수, 대장균군수 모두 높게 나타났으며, 특히 도체 세척전보다 세척 후에 미생물 오염도가 높았고, 계절에 관계없이 수송 후의 오염도가 가장 높았다. 칼, 도마와 장갑에서 하절기에 $10^{5}$ $ extrm{cm}^2$을 나타내어 높은 미생물 오염도를 나타내었다. 도체 처리 과정 중 도체 표면에서 Escherichia. coli O157, Pseudomonas aeruginosa, Klebsiella, ornithinolytica, Staphylococcus aureus, E. Tatumella, ptyseos, Serratia odorifera, Aeromonas, Aeromonas sobria, Enterobacter colacae, Flavimonas oryzihabitans oryzihabitans를 분리하였으며, 도마에서는 S. aureus, Listeria grayi, L. monocytogenes, 장갑에서 L. grayi, Erwinia spp., Salmonella spp. S aureus, 골발육에서는 Citrobacter freundii, L. momocytogenes, S. aureus가 분리.동정하였다.

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AZ31 마그네슘 합금의 절삭가공과정에서의 부식거동 (Corrosion Behavior of AZ31 Magnesium Alloy during Machining)

  • 김재학;권성은;이승재
    • 한국군사과학기술학회지
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    • 제15권3호
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    • pp.315-321
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    • 2012
  • In the study, corrosion characteristics of AZ31 magnesium alloy under various environments exposed during machining(immersion in cutting oil, 5 % cutting oil aqueous solution and distilled water & contact with dissimilar metals, SPC4 and A5052-H32) were investigated. A corrosion test was performed AZ31 magnesium alloy was immersed in each electrolyte solution after contacting with each dissimilar metals, and the results were observed by an electron microscope. In immersion tests, corrosion of AZ31 magnesium alloy showed to be in the sequence of distilled water> 5 % cutting oil aqueous solution> cutting oil> air, and in the test of contact with dissimilar metals, corrosion showed to be in the sequence of SPC4> A5052-H32> AZ31. It can be concluded that to prevent corrosion during machining, AZ31 magnesium alloy must prevent contacting water and use magnesium alloy for raw material of Jig & Fixture.

유리재단 문제에 대한 분산 합성 알고리즘 (A Distributed Hybrid Algorithm for Glass Cutting)

  • 홍철의
    • 디지털콘텐츠학회 논문지
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    • 제19권2호
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    • pp.343-349
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    • 2018
  • 본 논문에서는 유리재단 문제에 평균장 어닐링과 시뮬레이션된 어닐링 형태의 유전자 알고리즘을 결합한 합성 알고리즘을 분산 처리하여 적용한다. 유리재단 문제는 2차원 2진 패킹 문제로 주어진 원판에 요구되는 사각형 모양의 패턴들을 버려지는 부분이 최소가 되게 배치하는 조합 최적화 문제이다. 제안된 합성 알고리즘은 유전자 알고리즘의 다양한 연산자에 시뮬레이션된 어닐링의 온도개념을 추가하여 평균장 알고리즘에 의한 빠른 평형상태 도달을 유지하게 하였다. MPI를 이용한 분산 합성 알고리즘을 유리재단 문제에 적용하여 실험한 결과 기존의 평균장 어닐링 또는 유전자 알고리즘을 단독으로 사용하였을 때보다 최적의 배치 상태를 나타내었으며 최적해 접근 특성을 유지하면서 문제의 크기에 대하여 선형적인 수행시간 단축을 보여 주었다.

마이크로 엔드밀링에서 가공깊이에 따른 가공변질층의 특성 (The Characteristics of Damaged Layer According to Depth of Cut in Micro Endmilling)

  • 이종환;권동희;박진효;김병민;정융호;강명창;이성용;김정석
    • 한국공작기계학회논문집
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    • 제16권5호
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    • pp.77-83
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    • 2007
  • The study on damaged layer is necessary for machinability improvement in micro machining. The damaged layer in metal cutting is derived from plastic deformation and transformation of metal structure. The damaged layer affects micro mold life and micro machine parts. In this study, the damaged layer of micro machined surface of copper is evaluated according to various machining condition. The damaged layer structure and metallurgical characteristics are measured by optical microscope, and evaluated by cutting forces and surface roughness. The scale of this damaged layer depends on cutting process parameters and machining environments. By experimental results, depth of damaged layer was increased with increasing of cutting depth, also the damaged layer is less occurred in down-milling compared to up-milling during micro endmilling operation.

노동강도 제거 및 양끝정렬 균일화를 위한 양끝절단포장적재시스템 개발 (The package loading equipment development cutting both ends in the process of packaging lumber for improving the working environments)

  • 강지호
    • 대한안전경영과학회지
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    • 제10권2호
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    • pp.95-103
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    • 2008
  • The package loading process of the lumbering industry is an operation that after a pair of workers bind three or six lumbers into one unit and cut both ends of the lumbers, transports the weight cargo of 30-50kg by one meter, pack and load at a height of 1.2 meters. This package loading process causes lots of noise and wood dust when workers carry out the heavy work as the above. Therefore we developed the monolithic both ends cutting package loading equipment in order to prevent from getting musculoskeletal disease. An loading bar working system of this equipment is improved from pneumatic pressure system to oil pressure system, furnished the newly designed flow dividers, and developed the new system that a both end array is loaded identically. Also we developed the safety equipment of loading bar in order to prevent workers mistake and overload from malfunction during the package loading process. The main cause of job evasion on working place could be solved by preventing the musculoskeletal disease and improving the working environments.