• Title/Summary/Keyword: Cutting Dynamics

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System Dynamics Modeling for the Generic Structure of Economic Growth and the Sustainable Endogenous Growth Theory (경제성장에 대한 본원적 구조와 지속가능 내생적 성장이론에 대한 시스템 다이내믹스 모델링)

  • Jeon, Dae-Uk;Kim, Ji-Soo
    • Korean System Dynamics Review
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    • v.10 no.1
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    • pp.5-32
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    • 2009
  • This paper revisited the key advances on System Dynamics modeling about traditional macro-economic models and economic growth structures, and then tries to elaborate a new model based on the endogenous growth theory that incorporates new growth factors, relevant to knowledge/technology as well as the Environment, into traditional growth models. Accordingly, the new model augments the acceleration and multiplier loops and the balancing ones representing market clearing mechanism with a simple numerical example. The authors thus provides macroeconomic System Dynamics analysts with a milestone to model macro-economic structures reflecting on traditional and cutting-edge theories on sustainable economic growth and general equilibrium modeling.

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Analytical Prediction of Chatter for Parallel Machine Tool (병렬형 공작기계의 채터 예측)

  • Kim, Taek-Soo;Hong, Dae-Hie;Choi, Woo-Chun;Song, Jae-Bok
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.202-206
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    • 2001
  • Machine tool chatter is the self-excited vibration generated by chip thickness variation and severely degrades the quality of machined surface. The incidence of chatter is greatly affected by the dynamic characteristics of machine tool structure. Therefore, the cutting dynamics in the parallel machine tool is to be carefully studied considering the dynamic characteristics of parallel mechanism. In this paper, the vibration model of parallel machine tool is derived, in which the legs of the parallel mechanism are considered as spring-damper systems. The chatter stability charts for various machining parameters are examined with the example of the cubic parallel mechanism that is specially designed for machine tool use.

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Monitoring and Control of Turing Chatter using Sound Pressure and Stability Control Methodology (음압신호와 안정도제어법을 이용한 선삭작업에서의 채터 감시 및 제어)

  • 이성일
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.101-107
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    • 1997
  • In order to detect and suppress chatter in turning process, a stability control methodology was studied through manipulation of spindle speeds regarding to chatter frequencies, The chatter frequency was identified by monitoring and signal processing of sound pressure during turing on a lathe. The stability control methodology can select stable spindle speeds without knowing a prior knowledge of machine compliances and cutting dynamics. Reliability of the developed stability control methodology was verified through turing experiments on an engine lathe. Experimental results show that a microphone is an excellent sensor for chatter detection and control .

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Chaotic analysis of tool wear using multi-sensor signal in end-milling process (엔드밀가공시 복합계측 신호를 이용한 공구 마멸의 카오스적 해석)

  • Kim, J.S.;Kang, M.C.;Ku, S.J.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.93-101
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    • 1997
  • Ever since the nonlinearity of machine tool dynamics was established, researchers attempted to make use of this fact to devise better monitoring, diagnostics and control system, which were hitherto based on linear models. Theory of chaos which explains many nonlinear phenomena comes handy for furthering the analysis using nonlinear model. In this study, measuring system will be constructed using multi-sensor (Tool Dynamometer, Acoustic Emission) in end milling process. Then, it will be verified that cutting force is low-dimensional chaos by calculating Lyapunov exponents. Fractal dimension, embedding dimension. And it will be investigated that the relation between characteristic parameter calculated from sensor signal and tool wear.

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A study on the Development of Micro Hole Drilling Machine and its Mechanism (미소경 드릴링 머신의 개발과 절삭현상의 연구)

  • Paik, In-Hwan;Chung, Woo-Seop
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.1
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    • pp.22-28
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    • 1995
  • Micro Drills have found ever wider application. However micro drilling is a machining to integrate the difficult machinablities such as tool stiffness, position control and revolution accuracy, and is known to cost and time consuming. So, this study aimed to practice ultraminiature drilling(0.05 .phi. ) wiht simple component, if possible. System is developed as the three modules : feed drives, spindle and monitoring part. The dynamics of measured current signals from the spindle of Micro Hole Drilling machine are investigated to establish the criteria of stepfeed mechanism. Cutting experiments identify the relationship of spindle rpm, feed rate and tool life. The smaller drill diameter is, the more suitable cutting condition have to be selected because of chip packing.

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Feed Directional Dynamic Characteristics of the Machine Tool System (공작기계 계 의 이송방향 동특성에 관한 연구)

  • 이종원;조영호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.7 no.1
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    • pp.36-45
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    • 1983
  • In order to characterize the machine tool feed-drive dynamics, thread cutting experiments are performed with cutting conditions and slide-way lubrication varied. During the experiments, the carriage, tool post and tail stock accelerations in the feed direction are measured, and analyzed by employing the spectral analysis method. It is found that the tool post vibration in the feed direction during thread cutting operation is mainly due to those of the carriage and the workpiece. Other structure-related vibrations show little effects on the tool post vibration. The characteristics of the carriage vibration is shown to be fairly consistent, except the vibration amplitude, regardless the variations in cutting condition and lubrication within the experimental range. The experimental results suggest that the feeddrive system can be modelled as a 2 DOF damped oscillatory system.

Fuzzy Model for controlling of Surface Roughness using End-Mill in Machining (엔드밀을 이용한 기계가공에서 표면거칠기 제어를 위한 퍼지 모델)

  • 김흥배;이우영
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2001.12a
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    • pp.69-73
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    • 2001
  • The dynamic characteristics of turning processes are complex, non-linear and time-varying. Consequently, the conventional techniques based on crisp mathematical model may not guarantee surface roughness regulation. This paper presents a fuzzy controller which can regulate surface roughness in milling process using end-mill under varying cutting condition. The fuzzy control rules are established from operator experience and expert knowledge about the process dynamics. regulation which increases productivity and tool life is achieved by adjusting feed-rate according to the variation of cutting conditions. The performance of the proposed controller is evaluated by cutting experiments in the converted CNC milling machine. The result of experiments show that the proposed fuzzy controller has a good surface roughness regulation capability in spite of the variation of cutting conditions.

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내장형 절삭력센서와 AE 센서를 이용한 인-프로세스 공구파괴 검출에 관한 연구

  • 최덕기;박동삼;주종남;이장무
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.344-348
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    • 1992
  • This paper presents a new methodology for on-line tool breakage detection by sensor fusion concept of an acoustic-emission (AE) sensor. A built-in piezoelectric force sensor was used to measure cutting force instead of a tool dynamometer to preserve the machine tool dynamics. he sensor was inserted in the tool turret housing of an NC lathe. FEM analysis was carried out to locate the most sensitive position for the sensor. When a tool is broken, the explicit changes of signals' pattern take place. A burst-type AE signal increases abruptly. Followingly, a cutting force drops significantly. Therefore a burst of AE signal is used as a triggering signal to inspect the following cutting force. Significant drop of cutting force is utilized to detect tool breakage. The algorithm was implemented in a DSP board for in-process tool breakage detection. The proposed monitoring system was capable of a good applicable tool breakage detection.

Research on the auto feedrate control of milling processes by the fuzzy control of motor currents (밀링 공정에서 퍼지제어와 전류신호를 이용한 자동이송 연구)

  • 김도현;전도영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.708-713
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    • 2000
  • A research on the AFC(Auto Feedrate Control) by a fuzzy controller using a tool dynamometer and motor currents was conducted. For simulations, cutting dynamics of end-milling process was modeled by geometric relationship between tool and work-piece. The fuzzy logic controller was employed to track the desired cutting force and showed good performance in simulations and several experiments. The spindle motor currents was modeled to estimate cutting force and successfully used for the AFC.

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On-line Cutting Force Estimation by N[ensuring Spindle Displacement in High-Speed Milling Process (고속 밀링 가공 시 주축 변위 측정을 통한 절삭력의 실시간 감시)

  • Kim J.H.;Kim J.H.;Kim I.H.;Ahn H.J.;Jang D.Y.;Han D.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.133-134
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    • 2006
  • A cylindrical capacitive displacement sensor (CCS) was developed and applied for monitoring end milling processes. Dynamic characteristics of a spindle-assembly were measured using the CCS and a designed magnetic exciter. The technique to extract the spindle displacement component caused only by cutting from the measured signals using the CCS was proposed in the paper. Using CCS signals and FRF (Frequency Response Function) derived from dynamics of the spindle tool system, dynamic cutting forces are estimated quantitatively.

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