• Title/Summary/Keyword: Cutting Device

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Design and Implementation of Wireless standby Power Control System for Energy Saving (에너지 절감을 위한 무선 대기전력 제어 시스템 설계 및 구현)

  • Sim, Gab-Sig;Jang, Jae-Hyuk
    • The Journal of the Korea Contents Association
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    • v.13 no.5
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    • pp.19-27
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    • 2013
  • This paper implements the standby power control system composed of a master device and slave devices. The standby power is managed by cutting power supply after controlling the relay of a slave device based on the authentication of master device's RFID card. RFID interface and wireless communication module are embedded in a master device, and one master device is linked with many slave devices in wireless. Each slave device executes the operation needed in power control independently. We implements the function of manual power on/off system in a slave device, and the function of user ID enrollment by switch manipulation in a master device. Also this system can communicate bidirectionally in wireless and runs on TinyOS. The result of experiment shows that the user authentication is executed in a master device and this authenticated information is transmitted to a slave device in wireless, and standby power is cutted by controlling the relay of a slave device. Installing this system in a building or an office, we can expect energy saving.

Performance Verification of Separation Nut Type Non-explosive Separation Device for Cube Satellite Application (큐브위성 적용을 위한 분리너트형 비폭발식 구속분리장치 인증모델의 성능검증)

  • Oh, Hyun-Ung;Lee, Myeong-Jae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.10
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    • pp.827-832
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    • 2013
  • Heating wire cutting type separation mechanism has been widely used for cube satellite applications due to its design constraints such as small size of $10cm{\times}10cm{\times}10cm$ and light weight of less than 1kg. In addition, usage of pyro technic device is not allowed for cube satellite application. The conventional methods have some disadvantages of relatively small mechanical constraint force and the system complexity for the multi-deployable systems. In this paper, a separation nut type non-explosive separation mechanism has been proposed and investigated. The effectiveness of the design has been verified through the qualification tests of the mechanism.

A Study on Analytical Approach for Performance Evaluation of Pyrotechnically Actuated Device (파이로작동기구 성능평가를 위한 해석모델 연구)

  • Choi, Joo-Ho;Sung, Hong-Gye;Kim, Jun-Sik
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.63-64
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    • 2012
  • A pyrotechnic actuated device (PAD) is a component that delivers high power in remote environments by combustion of a self-contained energy source. Historically, the design of these devices has been largely empirical and considered to be an art. In this study, an overview for developing an analytical model is introduced that efficiently evaluates performance of PAD. The model is integrated by three parts of different disciplines that are coupled in sequence with each other. First is the solid explosive burning to form product gas within an actuator and transport to an expansion chamber. Second is the insertion of initially tapered piston into a small hole by gas pressure in the chamber. Third is the shear cutting of the diaphragm from the piston to enable gas flow into the conduit. Some results of preliminary study for each of three parts are introduced in the presentation.

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A study on the shearing of the straightened micro-wire (미세 와이어의 전단에 관한 연구)

  • Shin Y. S.;Hong N. P.;Kim B. H.;Kim H. Y.;Kim W. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.09a
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    • pp.175-180
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    • 2005
  • In this study, we have developed a novel wire straightener which uses the direct heating method (DHM) fer straightening the micro wire. Also, we have developed a shearing device for cutting the micro wire. In order to avoid the surface oxidization, we supplied the inert gas(Ar) during the heating process and examined the effect of gas flow rate. The effects of the tension and the current applied to the tungsten micro wires were also thoroughly studied. From various experiments and analyses, we could obtain fine straightness $(\approx1\;{\mu}m/1000\;{\mu}m)$ and roundness $(<{\pm}2{\mu}m\;/100{\mu}m)$ when the tension is $500\~~600gf$ and the current is about 1.5A. for burrfree cutting, counter-punch method which two cutters moving contrary was used. The cutting blade has various U-groove angle where upper $10^{\circ}$, $mid:25^{\circ}$, lower $0^{\circ}$. After the shearing process, we confirmed the shearing section.

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PC 기반의 다이싱 공정 자동화 시스템 개발

  • 김형태;양해정;송창섭
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.3
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    • pp.47-57
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    • 2000
  • In this study, PC-based dicing machine and driving software were constructed for the purpose of automation of wafer cutting process. To automate the machine, hard automation including vision, loading, and software were considered in the development. Auto loading device and vision system were adopted for the increase of productivity, GUI software programmed for the expedient operation. The dicing machine is operated by the control algorithm and some parameters. It is verified that this kind of PC based automation has a great potential compared with the conventional dicing machine when applied to manufacturing some kinds of wafers as a test purpose.

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A Study on Photoelastic Fringe Patterns in Cutting Process(II) (切削加工 의 光彈性的 現象 에 관한 硏究 (II))

  • 김정두;이용성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.5
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    • pp.401-407
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    • 1984
  • In the previous paper, part I, the principal stresses were investigated on the normal tools and the workpieces whose materials were the same epoxy resin. In this paper, are measured and compared the stresses on the normal tools and restricted tools which have three various rake angles. Each restricted tool above has the same restricted angle. The workpieces used in this experiment are made of high quality lead. The photoelastic measuring device is attached to the saddle of the lathe and carried at the same speed as the cutting tool is feeded. The results obtained are summarized as follows; The shear stresses on the tip of the restricted tools of the rake angle .alpha.=12.deg. and .alpha.=0.deg. are less than those of normal tools. But, for the rake angle .alpha.=-12.deg., the former is greater than the latter. The result of photoelastic method shows that in the range of rapid decreasing of normal stress on the tool edge, the shear is maintaining a certain value.

The Characteristics of High Speed Feed Drive System using High Lean Screw (High Lead Ball Screw를 사용한 고속이송계의 특성)

  • 고해주;박성호;정윤교
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.4
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    • pp.97-103
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    • 2001
  • The study on the high-speed machine tool is very important for the improvement of productivity since it can shortens cutting and non-cutting time. Especially, high speed of feed drive system is the major research field. In the industries of the advanced countries, the feed drive systems at the speed of 60 m/min have been already developed based on the high lead ball screws. In this study, a high speed feed drive system at the speed of 60 m/ min has been developed, and its movements characteris-tics are investigated. As the movement characteristics, positioning accuracy, angular accuracy, straightness and micro step-response are measured. Thermal characteristics of the system is also discussed. For measuring the movement characteris-tics, a laser interferometer, a memory-based Hi-coder and a cooling device are used. The experimental results confirm that the movement characteristics and the thermal behavior of the system are satisfactory in the aspect of accuracy and stability.

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Design of 4-axes Milling Machine for Underwater Milling of Nuclear Reactor Parts (원자로 부품의 수중 밀링 가공을 위한 4축 밀링 머신의 설계)

  • 이동규;이기용;김성균;이근우;박진호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.351-354
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    • 2003
  • A new milling machine was designed and manufactured for underwater cutting of rotary specimen racks(RSR) used in the Korea Research Reactor. To cut out intermediate level radioactive stainless steel parts from RSR effectively and safely, the machine was designed to be operated in four directions of X, Y, Z axes and a rotation upon Z axis. The stress and displacement of main frame were simulated by using a structural analysis tool(Design Space) and the pressure of clamping device was evaluated.

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A Study on the Frosting Phenomena of Abrasive Waterjet Microcutting for Multi-Layered Materials (연마제 워터젯을 이용한 복합재 미세가공의 백화현상에 대한 연구)

  • Park, Kang-Su;Bahk, Yeon-Kyoung;Go, Jeung-Sang;Shin, Bo-Sung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.183-190
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    • 2007
  • It is well known that abrasive waterjet(AWJ) was developed as a kind of high-density energy processing technologies. AWJ is used to obtain the better cutting quality of various materials such as metals, ceramics, glass and composite materials within a short manufacturing time because of the characteristics of heatless and noncontact processing. However, AWJ device still has some problems to obtain the high quality of thin workpiece. In this paper, we investigated the optimal microcutting conditions of AWJ, such as maximum pressure, cutting speed and standoff distance of thin multi-layered materials. The experimental results show that AWJ has possibilities and potential to apply to the microcutting of thin multi-layered materials for IT industrial applications.

Vibration Characteristics and Tension Control of a Wire in WEDM (와이어 방전가공기용 와이어의 진동 특성과 장력 변동 저감을 위한 연구)

  • Chae, Ho-Jung;Lee, Seung-Yeop
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.86-92
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    • 2001
  • Vibrational characteristics and tension fluctuation of a translating wire in WEDM are the main problems to deteriorate the cutting accuracy and processing performance. In this paper, we analyze natural frequencies of the wire used in WEDM, both theoretically and experimentally. To reduce the tension variation of the wire, which directly affects cutting performance, we have designed a simply tension reduction device using springs and rollers. It is shown that tension fluctuation is reduced about 35% using the passive tension controller.

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