• Title/Summary/Keyword: Cutter Orientation

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A Study on Geometric Modeling and Generation of 4-axis NC Data for Single Setup of Small Marine Propeller (선박용 소형 프로펠러의 곡면 모델링 및 단일 셋업에 의한 4축 NC가공 데이터 생성에 관한 연구)

  • 이재현;이철수
    • Korean Journal of Computational Design and Engineering
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    • v.7 no.4
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    • pp.254-261
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    • 2002
  • Small marine propeller is generally machined by 5-axis machining. This paper suggests a method to create geometric model from point array data and 4-axis machining NC data for propeller. With conventional method, the setting posture should be changed, because propeller has front and back surface of wing. The change of setting posture has a bad influence on precision of propeller. So this paper pro-poses a method to machine propeller by single setup for 4-axis machining. The cutter moves to parallel direction of the XY plane. To determine the cutter orientation efficiently, the' tilting guiding line' is proposed. A proposed algorithm is written in C language and successfully applied to the 5-axis milling machine of industrial field.

5축 NC 가공용 CAM 시스템 개발

  • 전차수;박세형;전용태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.317-322
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    • 1992
  • Developed in this reseach is a CAM system for 5-axis NC Machining of sculpture surfaces. We identify problems in generating 5-axis NC data and propose methods of overcoming them. Issues discussed in this report are; kinematic modelling of NC machines; Determination of cutter position(location and orientation); check of machine work-range; linear trajectory planning; calculation of feedrate number. The proposed system has been implemented in FORTRAN77 on the Personal IRIS EWS, and it also consitutes a module of the CAD/CAM system 'CASSETTE' developed in KIST CAD/CAM lab..

New 5-axis Tool Path Generation Algorithm Using CL Surface Transformation (CL면 변환을 이용한 새로운 5축 가공경로 생성방법)

  • Kim Su-Jin;Yang Min-Yang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.7 s.250
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    • pp.800-808
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    • 2006
  • In this paper, the CL surface transformation approach that inversely deforms the 3-axis tool path generated on the deformed CL surface to a 5-axis tool path is introduced. The proposed CL surface transformation approach can be used if the orientation of the cutter is predefined. The CL surface based 3-axis tool path generation algorithms that have been improved well can be applied to the f-axis tool path generation.

NC데이타와 Off-Line Program을 이용한 연마 로봇 시스템 개발

  • 오영섭;유범상;양균의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.692-697
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    • 1997
  • This paper presents a method of grinding and polishing automation of precision die after CNC machining. The method employs a robot system equipped with a pneumatic spindle and a special abrasive film pad. The robote program is automatically generated off-line from a PC and downloaded to robot controller. Position and orientation data for the program is supplied from cutter contact (CC) data of NC machining process. This eliminates separate robot teaching process. This paper aims at practical automation of die finishing process which is very time consuming and suffering from shortage of workpeople. Time loss for changeover from one product to next is eliminated by off-line programming exploiting appropriate NC machining data. Dextrous 6-axis robot with rigid wrist and simple tooling enables the process applicable to larger, rather complex 3 dimensional free surfaces

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The Development of Grinding Robot System Using NC data and Off-line Programming (수치제어 데이터와 오프라인 프로그램을 이용한 연마 로봇 시스템 개발)

  • Oh, Young-Sup;Ryuh, Beom-Sahng
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.9-17
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    • 1999
  • This paper presents a method of grinding and polishing automation of precision die after CNC machining. The method employs a robot system equipped with a pneumatic spindle and a special abrasive film pad. The robot program is automatically generated off-line program form a PC and downloaded to robot controller. Position and orientation data for the program is supplied form cutter contact (CC) data of NC machining process. This eliminates separate robot teaching process. This paper aims at practical automation of die finishing process which is very time consuming and suffering from shortage of workpeople. Time loss due to changeover from one product to another is eliminated by PC off-line programming exploiting appropriate NC machining data. Dextrous 6-axis robot with rigid wrist and simple tooling enables the process applicable to larger, rather complex 3 dimensional free surfaces.

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Development of CAM system for 5-Axis NC machining of sculptured surfaces (자유곡면의 5축 NC 가공을 위한 CAM 시스템 개발)

  • Jun, Cha-Soo;Park, Se-Hyung;Jun, Yong-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.1
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    • pp.52-61
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    • 1993
  • Developed in this research is a CAM system for 5-axis NC Machining of sculptured surfaces. We identify problems in generating 5-axis NC data and propose methods of overcoming them. Issues discussed in this paper are: kinematic modelling of NC machines; determination of cutter position (location and orientation); check of machine work-range; linear trajectory plann- ing ; calculation of feedrate number. The proposed system has been implemented in FORTRAN77 on the Personal IRIS EWS, and it also constitutes a module of the CAD/CAM system 'CASSET' developed in KIST CAD/CAM lab.

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A study on Sliding Friction and Wear Characteristics of Hybrid Composites at Medium Sliding Speed (중속에서의 하이브리드 복합재료의 미끄럼 마찰 및 마모 특성에 관한 연구)

  • 정형범;윤재륜
    • Composites Research
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    • v.13 no.1
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    • pp.78-88
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    • 2000
  • Tribological properties of fiber composite materials were measured and wear resistant hybrid structure was proposed based upon the understanding of tribological behavior of the composite materials. Unidirectional composites with glass fibers, carbon fibers, and aramid fibers were tested for tribological properties in order to propose a wear resistant hybrid structure. Hybrid composites which contain carbon and aramid fibers were prepared, the specimens were sliced by a water-jet cutter, and friction and wear properties were measured. An experimental set-up was designed and built for the friction and wear test of the composite specimens. Unidirectional fiber composite and hybrid composite specimens were tested to evaluated the tribological behavior for biomimetic applications. It is observed that the friction and wear behavior of fiber composites depends upon fiber orientation, sliding speed, and type of reinforcing fibers.

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A basic study on the mixing bar interaction efficiency in shield TBM chamber (Shield TBM 챔버 내 mixing bar 교반 효율에 대한 기본연구)

  • Hwang, Beoung-Hyeon;Kim, Sang-Hwan;Lee, Kyung-Heon;An, Jun-Kyu;Cho, Sung-Woo;Kim, Yeon-Deok
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.1
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    • pp.91-105
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    • 2020
  • This study is the basic study for improving the range of influence and potency of mixing bars in the chamber of Shield TBM. Currently, there are many studies on disk cutters, cutter bits and segments in the study of the domestic Shield TBM. However, studies that mix soil and rocks that come from the membrane during the Shield TBM excavation and scatter them with screw conveyors are not as good as those abroad. In this study, the existing Shield TBM Chamber was manufactured as a miniature and the experiment. Inside the chamber, different sizes (4 mm, 6 mm, 8 mm, 10 mm) and colors (black, white, red, and blue) were used to form layers. This experiment was carried out by different shapes and sizes of RPM and mixing bars. In addition, the difference between a miniature model and a reclining one was checked to determine the effect of the direction of gravity on the mixing efficiency. This was done in the same way for all other conditions other than differences in the direction of gravity. Through this experiment, we identified the orientation of the chamber model, the size and shape of the mixing bar inside, and the mixing effect and torque depending on RPM. A comparative review of the mixing effect and torque confirmed that the shape and size of the mixing bar affect the mixing of samples, and that the direction of gravity affects torque.