• Title/Summary/Keyword: Cut-on condition

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Comparative Study on the Stress Concentration Around a Hole in Plates by the Photoelastic Experiments and by the Fimita Elements Method (판개구부은력집중에 관한 광탄성 실험 및 유한요소해의 비교)

  • ;Son, Seung Yo
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.1 no.4
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    • pp.190-195
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    • 1977
  • A descriptive demonstration of the principles in the utilization of the two dimensional photoelasticimeter "TYPE ROBERT" is presented. This apparatus permits pointwise measures of the photoelastic chatacteristics in the bireferengerent materials. Two plate models are used to analyse the stress concentration effects around the hole, one in the state of plane stress, the other under the condition of distributed edge moments. For the latter case, stress freeze technique is adapted. Several slices are cut form the stress frozen model and photoelastically analysed. These same models are also analyzed by use of the finite element method. The photoelastic results show very good accordance with analytic solutions, while the finite element method looks less efficient for the particular problems treated.s treated.

A Study on the CNC Milling Machining of Thin-wall Part (범용 CNC 밀링에 의한 박막 측벽 파트 가공에 관한 연구)

  • 지성희;이동주;신보성;최두선;제태진;이응숙
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.83-88
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    • 2001
  • In order to suggest the proper optimal conditions of the CNC milling machining for the Thin-wall surface, some experiments were carried out. The process was applied in the aerospace industry for the machining of light alloys, notably aluminium. In recent year, however, the mold and die industry has begun to use the technology for the production of components, including those manufactured from hardened tool steels. And the end mill is an important tool in the milling process. A typical example for the end mill is the milling of pocket and slot in which a lot of material is removed from the workpiece. Therefore the proper selection of cutting parameter for end milling is one of the important factors affecting the cutting cost. In this paper, we choose the optimal parameters(cutting forces) to cut thin-walled Al part by experiment.

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Analysis on Surface Characteristics of the Workpiece in the Grinding by CBN Wheel (CBN 숫돌을 이용한 연삭에서 공작물의 표면성상 분석)

  • Lee, Y. S.;Kwak, J. S.;Ha, M. K.;Koo, Y.;Yoon, M. C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1105-1108
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    • 2001
  • In these days, according s the increase of technological development the part demension goes up for ultra-precision. It is grinding behavior that is important processing which directly influences by machining accuracy at product quality with the net shape manufacturing. In this study, by using CBN wheel an analysis carried out for workpiece's profiles and its characteristics by measuring grinding force and surface roughness. Workpiece materials were used STD11, SUS304 and STB2 varing condition of feedrate and depth of cut.

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퍼지추론을 이용한 연삭가공조건 설정용 전문가 시스템의 개발

  • 신상룡;김남경;송지복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.121-125
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    • 1992
  • Grinding is considered as a very effective machining technology to attain the good surface quality of a components. However, the grinding operation still needs the skill and experience of an operator because of a lack of scientific and engineering principles. Therefore, recent development focus on expert systems which deal with domain specific knowledge in order to solve this problem. This paper describes an expert system for selecting the optimism grinding wheel by using the fuzzy reasoning and operation conditions in grinding. By the system unskilled workers will be able to make use of the knowledge and experience of skilled workers. The system is consist of programs that, (1) selection of the best wheel form among avairable wheel by using fuzzy reasoning, (2) determine wheel depth of cut, feed and wheel speed for grinding, work speed, and dressing condition. The developed system perform in using the CLIPS as a software tool and run under the IBM PC/AT as a hardware tool.

Manufacturing Feature Extraction for Sculptured Pocket Machining (Sculptured 포켓 가공을 위한 가공특징형상 추출)

  • 주재구;조현보
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.455-459
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    • 1997
  • A methodology which supports the feature used from design to manufacturing for sculptured pocket is newly devlored and present. The information contents in a feature can be easily conveyed from one application to another in the manufacturing domain. However, the feature generated in one application may not be directly suitable for another whitout being modified with more information. Theobjective of the paper is to parsent the methodology of decomposing a bulky feature of sculptured pocket to be removed into compact features to be efficiently machined. In particular, the paper focuses on the two task: 1) to segment horizontally a bulky feature into intermediate features by determining the adequate depth of cut and cutter size and to generate the temporal precedence graph of the intermediate features and 2)to further decompose each intermediate feature vertical into smaller manufacturing features and to apply the variable feed rate to each small feature. The proposed method will provid better efficiency in machining time and cost than the classical method which uses a long string of NC codes necessary to remove a bulky fecture.

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Study on the Change of Cutting Force Direction in Endmilling (엔드밀링에서 절삭력 방향변동에 관한 고찰)

  • Song, Tae-Seong;Kim, Hee-Sool;Lee, Ji-Hyung;Ko, Tae-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.10
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    • pp.37-45
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    • 2007
  • End-milling is intermittent cutting process performed by a tool with a number of teeth. Its cutting forces are commonly measured by the tool dynamometer which has rectangular coordinates. In this case, the pattern of cutting forces is different according to cutting conditions. At a certain cutting condition, the sign of cutting force changes from positive to negative during a revolution of one tooth. The change of force direction excites a cutting tool and severe vibration arises when radial depth of cut increases. In this study, cutting experiments and simulations were carried out in order to explain the cause of the change of the cutting force direction. In addition, the effect of the cutting force change was discussed in terms of chatter vibration in end milling.

Wear and Chip Formation by the Tool on Cutting Nickel-based Heat Resisting Alloy (니켈기 내열합금 절삭기 공구에 따른 마모와 칩생성)

  • 김우순;김경우;김동현
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.30-35
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    • 2001
  • Nickel-based heat resisting alloys are commonly used for high temperature application such as in aircraft engines and gas turbines. In this paper, the machinability of Nickel-based heat resisting alloys was investigated with respect to the wear and the chip formation by tool type and cutting condition. Relationship between three types of tool and chip formation was experimentally investigated. Among the three types of tool tested, coated tools(CVD, PVD) ara available for the difficult-to-cut-materials such as Nickel-based heat resisting alloys and etc.

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An Analysis of Aircraft Engine Inlet Acoustic Fields by using Finite Element Method (유한 요소법을 이용한 비행기 엔진 입구 음향장 해석)

  • 전완호;이덕주
    • Journal of KSNVE
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    • v.8 no.1
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    • pp.122-131
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    • 1998
  • Internal and external acoustic fields of the engine inlet are calculated by using a finite element method. The far fields non reflecting boundary condition is enforced by using a wave envelope element, which is a kind of infinite element. The geometry is assumed an axisymetric duct. Sources of the fan are modeled by the Tyler and Sofrin's theory. Effects of uniformly moving medium are considered. A pulsating sphere and an oscillating piston problem are calculated to verify the external problems, and compared with exact solutions. When the wave envelope element is applied at the far boundary, the calculated finite element solutions show good agreements with the exact solutions. The engine inlet is solved with the combined internal and external grid. The cut-off phenomena on engine inlet duct are observed.

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A Study on the Analysis and Corner Joint Design of Underground R.C Box Structure (지하의 철근콘크리트 박스구조물의 해석 및 우각부 설계에 관한 연구)

  • 오병환;채성태;신호상;김의성
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.04a
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    • pp.253-257
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    • 1996
  • A basic assumption in the current design and analysis of reinforced concrete(RC) box structures, which are constructed by the open cut and fill method, is that the displacements and forces are uniform in the longitudinal direction of the structure. The solution may be therefore obtatined from the analysis of a unit wide strip along longitudinal axis. This strip is said to be in a plane strain condition, meaning that the out of plane deformations are vanished. The current design of box structure is carried out by the result of planar frame model for the sake of simplicity. The purpose of this study is to show more rational design method of box culverts considering a rigid zone of corner joints. The current analysis of box structures will be compared with the plane strain analysis as well as 3-d shell model. Reinforcement quantity is also determined to resist the tensile force in corner joints of box structures using strut-tie model which has been developed through the elastic analysis.

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Properties of Mirror-surface Grinding for Metal Matrix Ceramic Composites (금속기지 세라믹 복합소재의 경면연삭 가공 특성)

  • Kwak, Tae-Soo
    • Journal of the Korean Ceramic Society
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    • v.49 no.1
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    • pp.90-94
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    • 2012
  • This study has been focused on properties of mirror surface grinding technology by ELID(Electrolytic In-process Dressing) for metal matrix ceramic composites using in high precision mirror for optics. The experimental studies have been carried out to get mirror surface by grinding for composites, Al-SiC, Al-graphite and Mg-SiC. Grinding process is carried out with varying abrasive mesh type, depth of cut and feed rate using diamond wheel. The machining result of the surface roughness and condition of ground surface, have been analyzed by use of surface roughness tester and SEM measurement system. ELID grinding technology could be applied successfully for the mirror-surface manufacturing processes in spite of ductility of metal matrix material. As the results of experiments, surface roughness of Al-SiC(45 wt%) has been the most superior in these experimental work-pieces as 0.021 ${\mu}m$ Ra.