• 제목/요약/키워드: Cushioning properties

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진동 및 충격조건에 대한 완충재별 완충성능 분석 (Cushioning Performance Analysis of Cushioning Materials for Vibration and Impact Condition)

  • 오재영
    • 한국포장학회지
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    • 제15권1호
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    • pp.1-6
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    • 2009
  • The impact absorption materials made of synthetic organic chemical product like Expanded Polystyrene(EPS), Expanded Polyethylene(EPE), Expanded Polyurethane(EPU), etc. have been used with general packaging material until the present. But nowadays, the use of these materials is intended to be decreased and to be recycled in connection with environmental pollution. In addition, it has been tried to substitute these materials with non-pollution materials(natural materials) like pulp mould, paper protectors, etc. At the same time, it is required to evaluate and analyze these cushioning materials for cushioning properties based on impact and vibration, in order to make an efficiency on the overall packaging system because they are generally being used by a random choice regardless of the properties of contents and cushioning materials. Therefore, this study provides analyzed data on cushioning properties of various cushioning materials against impact and vibration, and is intended to provide more efficient model for packaging system by minimizing their using amount through choosing an optimal cushioning material as well as intended to lead to the use of nonpollution materials in case these cushioning materials have same cushioning properties.

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포장완충재의 구성에 따른 배의 단일파형 충격반응 (Functional Shock Responses of the Pear According to the Combination of the Packaging Cushioning Materials)

  • 김기석;박종민;김만수
    • Journal of Biosystems Engineering
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    • 제35권5호
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    • pp.323-329
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    • 2010
  • Physical damages on fruits may be caused by shock and vibration inputs that transmitted from the transporting vehicle through the packaging and cushioning materials to the fruit. In this study, both half sine shock test and trapezoidal shock test were performed by MIL-STD-810F specification in order to investigate and represent the shock response properties such as peak acceleration and shock amplification factors of the pear according to packaging and cushioning materials for optimal packaging design during transportation. Shock excitation data that had been measured on the vehicle operating on the real road were used. Shock response properties measured by half sine shock test were smaller than those measured by trapezoidal shock test. Results represent that corrugation shapes and thickness can significantly affect the cushioning performance than the paper configurations of cushioning pad and showed that fruits may be damaged seriously while transported on the unpaved road without the properly cushioned packaging practices.

환경친화적 완충재의 개발을 위한 폐지 섬유의 이용 (Utilization of Wastepaper Fibers for Development of Environment-friendly Shock-Absorbing Materials)

  • 김경윤;김철환;이영민;송대빈;신태기;김재옥;박종열
    • 펄프종이기술
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    • 제38권2호
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    • pp.52-60
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    • 2006
  • Environment-friendly shock-absorbing materials were made of wastepaper such as Korean old corrugated containers(KOCC) and Korean old newsprint (KONP) with a vacuum forming method. The plate-like cushioning materials made of KOCC and KONP respectively by vacuum forming showed superior shock-absorbing properties with lower elastic moduli compared to expanded polystyrene (EPS) and pulp mold. Even though the plate-like materials had many free voids in their fiber structure, their apparent densities (${\approx}0.1g/cm^3$) were a little higher than that of EPS (${\approx}0.03g/cm^3$) and much lower than that of pulp mold(${\approx}0.3g/cm^3$). However, the elastic moduli of the cushioning materials made of wastepaper were much lower than that of EPS or pulp mold. This finding implies that the cushioning materials made of KOCC fibers containing more lignin than KONP show better shock-absorbing properties than KONP. Moreover, the cushioning materials made of KOCC and KONP respectively showed greater porosity than pulp mold. The addition of cationic starch to the cushioning materials contributed to the increase in the elastic modulus to the same level as that of EPS. Furthermore, the deterioration in fiber quality by repeated use of wastepaper played a positive role in improving shock-absorbing ability.

Use of Wastepaper for Developing Environment-friendly Shock-absorbing Materials

  • Kim, Chul-Hwan;Song, Dae-Bin;Lee, Young-Min;Kim, Jae-Ok;Kim, Gyeong-Yun;Shin, Tae-Gi;Park, Chong-Yawl
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 2006년도 PAN PACIFIC CONFERENCE vol.2
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    • pp.471-474
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    • 2006
  • Environment-friendly shock-absorbing materials were made of wastepaper such as old corrugated containers (OCC) and old newspapers (ONP) with a vacuum forming method. The plate-like cushioning materials made of OCC and ONP respectively by vacuum forming showed superior shock-absorbing properties with lower elastic moduli compared to expanded polystyrene (EPS) and pulp mold. Even though the plate-like materials had many free voids in their fiber structure, their apparent densities (${\approx}0.1g/cm^{3}$) were a little higher than that of EPS (${\approx}0.03g/cm^{3}$) and much lower than that of pulp mold (${\approx}0.3g/cm^{3}$). However, the elastic moduli of the cushioning materials made of wastepaper were much lower than that of EPS or pulp mold. This finding implies that the cushioning materials made of OCC fibers containing more lignin than ONP show better shock-absorbing properties than ONP Moreover, the cushioning materials made of OCC and ONP respectively showed greater porosity than pulp mold. The addition of cationic starch to the cushioning materials contributed to an increase in the elastic modulus to the same level as that of EPS. Furthermore, the deterioration in fiber quality by repeated use of wastepaper played a great role in improving shock-absorbing ability.

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골판지를 이용한 완충 포장재의 물리적 특성에 관한 연구 (The Analysis of Cushioning Properties of Corrugated Cushion)

  • 최승진;신중민
    • 한국포장학회지
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    • 제12권1호
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    • pp.35-40
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    • 2006
  • Cushioning systems, which are cushion material and its designed configuration, are important to protect fragile items since they act as buffers between the impact force and the fragile product. As cushioning materials, several plastic foams are commonly used in industry. However, the utilization of the plastic material has been causing a solid waste problem and pollution. Thus, as an alternative cushion material to the plastic foams, a corrugated cushion, which is considered environmentally friendly and cheap material, was put into drop tests and its impact shock attenuation was investigated. Flat and free drop data were recorded and compared to the dynamic shock of EPS cushion. In addition, the mathematical model of the shock attenuation of the corrugated cushion was developed. The result showed that the corrugated cushion gave an excellent protection for items that were subjected to the limited number of drops. There was no significant difference of the shock absorbing ability between the EPS and corrugated cushions. Energy density model of cushioning material successfully explained the mechanical behavior and fatigue of the corrugated cushions.

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Analysis of Compression and Cushioning Behavior for Specific Molded Pulp Cushion

  • Jongmin Park;Gihyeong Im;Kyungseon Choi;Eunyoung Kim;Hyunmo Jung
    • 한국포장학회지
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    • 제30권1호
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    • pp.53-62
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    • 2024
  • Molded pulp products has become more attractive than traditional materials such as expanded polystyrene foam (EPS) owing to low-priced recycled paper, environmental benefits such as biodegradability, and low production cost. In this study, various design factors regarding compression and cushioning characteristics of the molded pulp cushion with truncated pyramid-shaped structural units were analyzed using a test specimen with multiple structural units. The adopted structural factors were the geometric shape, wall thickness, and depth of the structural unit. The relative humidity was set at two levels. We derived the cushion curve model of the target molded pulp cushion using the stress-energy methodology. The coefficient of determination was approximately 0.8, which was lower than that for EPS (0.98). The cushioning performance of the molded pulp cushion was affected more by the structural factors of the structural unit than by the material characteristics. Repeated impacts, higher static stress, and drop height decreased the cushioning performance. Its compression behavior was investigated in four stages: elastic, first buckling, sub-buckling, and densification. It had greater rigidity during initial deformation stages; then, during plastic deformation, the rigidity was greatly reduced. The compression behavior was influenced by structural factors such as the geometric shape and depth of the structural unit and environmental conditions, rather than material properties. The biggest difference in the compression and cushioning characteristics of molded pulp cushion compared to EPS is that it is greatly affected by structural factors, and in addition, strength and resilience are expected to decrease due to humidity and repetitive loads, so future research is needed.

골판지의 정적완충특성과 골판지상자의 크리이프 거동 (Static Cushioning Properties of Corrugated Fiberboard and Creep Behavior of Boxes)

  • 박종민;김만수;정성원
    • Journal of Biosystems Engineering
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    • 제20권4호
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    • pp.323-332
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    • 1995
  • The horizontal compression test of some selected corrugated fiberboards was performed to determine the cushioning properties of them. Creep behavior of the corrugated fiberboard boxes, which have been widely used in rural area for packaging fruits and vegetables, was tested. The flute crushing stress of the corrugated fiberboard depended upon mainly the basic weight of the corrugated medium, comparing with the combined basic weight of corrugated fiberboard. When moisture content of the corrugated fiberboards was increased about 8% (d.b.), the flute crushing stress of them was decreased at the rate of 44%~64%. The cushion factor of the sample fiberboards showed much higher value at the lower moisture content of them. These trends appeared to be more obvious at the lower applied stress levels. Also, the cushion factors of the double wall corrugated fiberboards(DW) were observed to be little higher than those of the single wall corrugated fiberboards(SW). The creep behavior of the sample boxes was found to be highly moisture and static load dependent. The creep behavior of the corrugated fiberboard boxes could be well analyzed by the asymptotic slope derived from the creep model.

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