• Journal of the Society of Naval Architects of Korea
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• v.39 no.2
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• pp.34-44
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• 2002

Approximately 70 percent of shop's hull plate consists of three-dimensional curved shell. Concerning with the research on the automation of plate forming many studies have been carried out for the last decade. The purpose of this study is to develop the simulator of heating on the basis of the reasonable mechanical model representing a heating phenomenon. The beating experiment has been carried out with varying parameters influencing on the results of heating information at the kinematics analysis, simulatorestimate the shape of deformed plate that process along the processing information. When we get the initial shape and the object shape, we calculate the processing information first, using kinematics analysis. In a simulator we estimate deformed shape from the processing information. After this we compare deformed shape and object shape. If the error of deformed shape and object shape is in the proper limits, that information is determined the final processing information. Else we repeat the process changing variable.

• Journal of Ocean Engineering and Technology
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• v.22 no.6
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• pp.75-82
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• 2008

Flame bending has been extensively used in the shipbuilding industry for hull plate forming In flame bending it is difficult to obtain the desired shape because the residual deformation dependson the complex temperature distribution and the thermal plastic strain. Mechanical bending such as reconfigurable press forming multi-point press forming or die-less forming has been found to improve the automation of hull plateforming because it can more accurately control the desired shape than line heating. Multi-point forming is a process in which external forces are used to form metal work-pieces. Therefore it can be a flexible and efficient forming technique. This paper presents an optimal approach to determining the press-stroke for multi-point press forming of curved shapes. An integrated configuration of Finite element analysis (FEA) and spring-back compensation algorithm is developed to calculate the strokes of the multi-point press. Not only spring-back is modeled by elastic plastic shell elements but also an iterative algorithm to compensate the spring-back is applied to adjust the amount of pressing stroke. An iterative displacement adjustment (IDA) method is applied by integration of the FEA procedure and the spring-back compensation work. Shape deviation between the desired surface and deform￡d plate is minimized by the IDA algorithm.

• Proceedings of the Korea Inteligent Information System Society Conference
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• 2007.11a
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• pp.570-578
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• 2007

선체 외판 부재의 곡 성형 과정은 주로 가열(열간가공)에 의해 수행된다. 이 가열 작업은 작업자의 경험과 지식에 크게 의존하는 매우 어려운 작업이다. 본 논문에서는 선체 외판의 곡 성형을 위한 가열 계획을 자동으로 수립할 수 있는 휴리스틱을 소개한다. 현장 전문가의 지식에 기반한 이 휴리스틱은 크게 가열 선을 생성하는 부분과 외력을 주는 도구를 배치하는 부분으로 구성된다. 가열 선은 대상 부재의 현재 곡면과 설계된 목적곡면과의 비교를 통해 생성되고, 가우스 커널 함수를 통해 스무딩(smoothing)된다. 현장에서는 열간가공 시 의도하지 않은 변형을 막으면서 작업시간을 줄이고자 외력을 이용한다. 외력의 위치와 방향은 가열 선 군집화를 통해 추출된 대표 가열 선을 기준으로 결정된다. 가상의 인공 곡면과 현장의 실제 부재를 대상으로 실험한 결과, 이 휴리스틱이 숙련된 전문가가 수립한 가열 계획과 유사한 가열 계획을 수립할 수 있음을 확인하였다.

• Journal of Advanced Marine Engineering and Technology
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• v.40 no.9
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• pp.774-779
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• 2016

This study was performed to study the possibility of TMCP's application for side shell plating curved structures through mechanical property testing to understand if the rules and regulations of DNV and the quality standard of IACS after line heating for TMCP steel and normalizing DH32 material steel could be satisfied. Experimental results showed that TMCP's strength was measured to YS = 385 MPa, 18% higher than the required 315 MPa and TS = 525 MPa, complying with the required range of between 440 and 570 MPa. The minus 20 degree impact test for the Charpy V-Notch complied with the required standard and in addition the hardness test satisfied the requirement of 'Hv10 = 130 ~ 320' by reaching an average of T : 216 and L : 275 respectively.