• 제목/요약/키워드: Curl curvature

검색결과 6건 처리시간 0.02초

박판성형시 컬 예측모델 개발(II)-실험적 검증 (Development of Prediction Model for Sidewall Curl in Sheet Meta1 Forming(II)-Experimental Validation)

  • 주병돈;박현규;김동우;문영훈
    • 소성∙가공
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    • 제16권6호
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    • pp.438-442
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    • 2007
  • Sidewall curl is the curvature that results from non-uniform through-thickness strain present in the sheet stamping process which involves material flow over a die radius. In order to understand and control curl for tight fit-up tolerances, an analytical model that can provide a reliable measure for the amount of curl would be very helpful. In this study, a model is developed based on the moment-curvature relationship during bending-under-tension operations. For the verification of analytical model, sidewall curl is experimentally measured after deformation of a strip using a bending-under-tension test system. The results show a consistent relationship between the theoretically predicted value and the experimentally obtained one, especially in regions of high curl.

박판성형시 컬 예측모델 개발(I)-해석적 모델 (Development of Prediction Model for Sidewall Curl in Sheet Metal Forming(I)-Analytical Model)

  • 주병돈;박현규;김동우;문영훈
    • 소성∙가공
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    • 제16권6호
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    • pp.432-437
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    • 2007
  • Sidewall curl is the curvature that results from non-uniform through-thickness strain present in the sheet stamping process which involves material flow over a die radius. In order to understand and control sidewall curl for tight fit-up tolerances, an analytical model that can provide a reliable measure for the amount of curl would be very helpful. In this study, a model is developed based on the moment-curvature relationship during bending-under-tension operations. The analytical model includes the variables of applied tensile force, the yield strength, the elastic modulus, the bending radius, and the sheet thickness, which are the primary factors affecting sidewall curl during sheet stamping operations. For the accuracy of analytical model, six possible deformation patterns are proposed on the basis of material properties and bending geometries.

박강판 제조공정에서의 소재 굽힘변형과 잔류만곡 발생 해석 (Analysis of Deformation and Residual Curvature of Steel Sheets in Strip Process Lines)

  • 박기철;전영우;정기조
    • 소성∙가공
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    • 제6권2호
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    • pp.118-135
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    • 1997
  • In order to analyze the deformation and residual curvature of steel sheets in the strip processing lines, a program for calculating curvature and work hardening of sheet was developed. Strip deformation caused by repeated bending under tension in the process lines was analyzed on the basis of the incremental-plasticity theory with the mixed hardenting model for the purpose of predicting the strip shape and the yield stress change. The developed calculation program was applied to predict curl and gutter of sheets within a 10% difference. The yield stress increment was also predicted with the similar accuracy. Application of the model to tension legvelling process showed that gutter could be controlled by intermesh and elongation. The yield stress increment in the electro-galvanizing line calculated by the developed program was found to be dependent on the yield strength, the applied tension and the diameter of the smallest roll.

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U 드로오 벤딩에서의 스프링백 예측을 위한 이론적 단순화 (A Simplified Approach for Predicting Springback in U-Draw Bending of Sheet Metals)

  • 장성호;허영무;서대교
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.125-131
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    • 2003
  • The U-draw bending operation is known as a representative test method for springback evaluation of sheet metals since the sheet in U-draw bending operation undergoes stretching, bending and unbending deformations occurred at read stamping process. In this study, a simplified approach was proposed for predicting springback and side-wall curls in U-draw bending operations, using moment-curvature relationships derived for sheets undergoing stretching, bending and unbending deformation.

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용접 판재의 U 드로오 벤딩에서 스프링백 예측을 위한 이론적 단순화 (A Simplified Approach for Predicting Springback in U-Draw Bending of Sheet Metals)

  • 장성호;서대교
    • 소성∙가공
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    • 제13권8호
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    • pp.678-688
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    • 2004
  • The U-draw bending operation is known as a representative test method for springback evaluation of sheet metals since the sheet in U-draw bending operation undergoes stretching, bending and unbending deformations occurred at the stamping process. In this study, a simplified approach was proposed for predicting springback and side-wall curls of tailor-welded blank in U-draw bending operations, using moment-curvature relationships derived for sheets undergoing stretching, bending and unbending deformation. Two different welded strips were adopted to compare the effects of weld-line locations on the springback. One (type A) was welded along the centerline of the strip-width and the other (type B) was welded along the centerline of the strip-length. To investigate the effect of different thickness combination on the springback, the tailor-welded strips were joined by the laser welding process and consisted of three types of thickness combinations of sheets, SCP1 0.8t * SCP1 1.2t, SCP1 0.8t * SCP1 1.6t and SCP1 0.8t * TRIP 1.0t. Some calculated results by the simplified formula were compared with experimental results.

신形 칩折斷具에 관한 實驗的 硏究 (제1보) (An Experimental Study on New Type Chip Brakeer(Part 1))

  • 손명환;이호철
    • 대한기계학회논문집
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    • 제16권6호
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    • pp.1121-1140
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    • 1992
  • 본 연구에서는 부착형 칩절단구의 경사면 대신에 원고면으로 형성한 형태 칩 절단구를 고찰하고, 재래형과 비교하여 더 효과적인 칩절단구를 개발 실용화하고자 한 다. 가공법으로서는 연속칩의 처리가 가장 곤란한 선삭을, 공작물로서는 연속칩이 가장 잘 생성되는 SM 20 C의 연강을, 공구재료로서는 P계열의 초경합금을 써서 저속에 서 고속절삭속도까지 시험하였다.