• Proceedings of the KSR Conference
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• 2007.11a
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• pp.30-34
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• 2007

Structural integrity of railway vehicles should last for a long period against various and continuous fatigue loadings, and the carbody structures of railway vehicle are manufactured by applying multiform welding types for each material. Since the most of cracks are occurred and proceeded at the vicinity of welding area during the lifetime of carbody structure, the fatigue strength evaluation for welding area of carbody structure should have been carried out. Rotem Company has evaluated lifetime and fatigue strength of carbody structure according to the fatigue analysis based on the international standard and/or inner-official regulation. This study introduces the fatigue analysis method that we have evaluated and calculated the damages for the welding areas of carbody structure under various fatigue loading conditions using cumulative fatigue damage rule(Miner's rule) to verify whether the cumulative damage does exceed unity. This study contains the fatigue test of specimens to derive stress-life relations(S-N curve), sub-modeling analysis and the calculation of cumulative damages under fatigue loading. The fatigue analysis verifies the welding area shall be capable of withstanding under fatigue loading, identifies how critical area shall be selected and presents the principles to be used for design verification.

• Journal of Aerospace System Engineering
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• v.3 no.4
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• pp.27-34
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• 2009

This paper deals with the lifetime prediction of Aircraft Flaperon Joint made of AISI 4130 steel. Reviews are performed on the published damage models at first. And three different damage models are used for predicting the fatigue life of the structure subjected to variable amplitude fatigue loading. These models require no increase in complexity of use, nor do they require additional material property or mission loading information to achieve the improved accuracy. Finally a comparison among the fatigue results is performed. It is observed that the Miner's rule could predict longer life than other cumulative damage models which take into account loads below the endurance limit.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.21 no.1
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• pp.73-80
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• 2022

Sensors are applied to small aviation platforms for various purposes. Radio frequency (RF) antennas, which are representative sensors, are available in many forms but require the application of slot array RF antennas to ensure high performance and designation. Slot RF array antennas are applied to dip brazing techniques, but the yield and production time are determined by the proficiency of production personnel in a labor-intensive form. Unmanned aerial vehicles or drones, which are representative small aviation platforms, are continuously exposed to various random vibrations because propellers and multiple power sources are used in them. In this study, the fatigue life of slot array RF antennas applied with additive manufacturing was evaluated through the cumulative damage method (Miner's rule) in a vibration environment with a small aviation platform. For the evaluation, an S N curve obtained from a fatigue strength test was used.

• International Journal of Naval Architecture and Ocean Engineering
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• v.10 no.1
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• pp.9-20
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• 2018

Due to integrated stochastic wind and wave loads, the supporting platform of a Floating Offshore Wind Turbine (FOWT) has to bear six Degrees of Freedom (DOF) motion, which makes the random cyclic loads acting on the structural components, for instance the tower base, more complicated than those on bottom-fixed or land-based wind turbines. These cyclic loads may cause unexpected fatigue damages on a FOWT. This paper presents a study on short-term fatigue damage at the tower base of a 5 MW FOWT with a spar-type platform. Fully coupled time-domain simulations code FAST is used and realistic environment conditions are considered to obtain the loads and structural stresses at the tower base. Then the cumulative fatigue damage is calculated based on rainflow counting method and Miner's rule. Moreover, the effects of the simulation length, the wind-wave misalignment, the wind-only condition and the wave-only condition on the fatigue damage are investigated. It is found that the wind and wave induced loads affect the tower base's axial stress separately and in a decoupled way, and the wave-induced fatigue damage is greater than that induced by the wind loads. Under the environment conditions with rated wind speed, the tower base experiences the highest fatigue damage when the joint probability of the wind and wave is included in the calculation. Moreover, it is also found that 1 h simulation length is sufficient to give an appropriate fatigue damage estimated life for FOWT.

• Journal of the Korea institute for structural maintenance and inspection
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• v.22 no.1
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• pp.129-136
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• 2018

The estimation of the fatigue design life for large welded structures is usually performed using the liner cumulative damage method such as Palmgren-Miner rule or the equivalent damage method. When a fatigue crack is detected in a welded steel structure, the residual service life has to be estimated base on S-N curve method and liner elastic fracture mechanics. In this study, to examine the 3D fatigue crack behavior and estimate the fatigue life of out-of-plane gusset fillet welded joint, the fatigue tests were carried out on the model specimens. Investigations of three-dimensional fatigue crack propagation on gusset welded joint was used the finite element analysis of FEMAP with NX NASTRAN and FRANC3D. Fatigue crack growth analysis was carried out to demonstrate the effects of aspect ratio, initial crack length and stress ratio on out-of-plane gusset welded joints. In addition, the crack behaviors of fatigue tests were compared with those of the 3D crack propagation analysis in terms of changes in crack length and aspect ratio. From this analysis result, SIFs behaviors and crack propagation rate of gusset welded joint were shown to be similar fatigue test results and the fatigue life can also be predicted.