• Journal of Welding and Joining
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• 제22권4호
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• pp.35-42
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• 2004

Contact tips are required to have a higher resistance to wear and thus to have an extended life time under the advanced GMAW welding process. Several requirements have been specified and employed by domestic industries for selecting their tips for such a purpose. However no attempt has been made to justify their requirements based on the experimental data of wear resistance or life time of contact tips. In this study, five different contact tips with three different compositions were employed for actual GMA welding up to 4 hours and were evaluated their wear resistance by measuring in every one hour the area of enlarged hole at the exit side. Experimental results clearly showed that the Cr-containing tips strengthened by precipitation hardening have much better resistance to wear than those made by work hardening. It was further noticed that Cr is an excellent alloying element for improving the wear resistance of contact tips only when it is in an properly aged condition. Initial hardness may play some role in the early stage of wear but not in the later stage of welding because the microstructure of tip changes significantly by the prolonged exposure to welding arc heat. Based on these results, critical review has been made on the current requirements employed by domestic industries. Of importance is that a new guideline has been confirmed to be more reasonable.

• 보존과학회지
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• 제1권1호
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• pp.60-79
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• 1992

In relation to the scientific conservation treatment of ancient gilt bronze, the gold film coated on the bronze excavated from Hwangnam Great Tomb of Old Silla Kingdom(A. D. 5C) was studied in the view of coating technology and metallurgy of bronze. The uniform and dense gold film containing $2.44\sim12.40%$ of Hg with the thickness of $5.99\sim12.97{\mu}m$ was found to be coated on the bronze objects by amalgam coating method. On silver objects, the film with the thickness of $19.96{\mu}m$ was coated also continously and uniformly with gold by the same method. The bronze objects was fabricated by forging technique and contained almost $4.7\sim11.5%$ of Pb. Its microstructure was $\alpha-phase$ solid solution including Pb segregation in the matrix. The amount of $0.4\sim2.0%$ Zn was added in the bronze for the purpose of easy fabricating of Cu alloy. Based on the data studied, the gold film on bronze sample was reproduced by amalgam coating method and compared with the ancient gold film.

• 보존과학회지
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• 제37권4호
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• pp.340-356
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• 2021

We have tried the experimental research of lost-wax casting to reconstruct Gilt-Bronze Pensive Bodhisattva; preliminary and reconstruction experiment based on ancient texts. Main object to reconstruct is Korean National Treasure No.83, Gilt-Bronze Pensive Bodhisattva (Maitreya), then we measure alloy ratio and casting method based on the scientific analysis. Other impurities were removed from the base metal components(copper : tin : lead) and their ratio was set to 95.5 : 6.5 : 3 where the ratios for tin and lead were increased by 2.5% each. The piece-mold casting method was used, and piece-mold casting experiments were carried out twice in this study but supplementary research on piece-mold casting was necessary. The microstructure was confirmed to be typical cast microstructure and the component analysis result was similar to that of the prior study. Analysis of the chemical composition is confirmed to copper, tin, lead, and zinc, and the chemical composition of the matrix was 87.8%Cu-7.5%Sn-2.7%Pb-2.1%Zn, and similar to previous experimental research. Also resulted in the detection of small impurity in Zn. Analysis of the mould revealed that the mould was fabricated by adding quartz and organic matter for structural stability, fire resistance, and air permeability. We expect that our research will contribute to provide base data for advanced researches in future.

• 한국초전도ㆍ저온공학회논문지
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• 제8권1호
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• pp.19-22
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• 2006

Desirable substrates for $YBa_2Cu_3O_{7-\delta}$ coated conductor are highly cube textured Ni or Ni-alloy tapes, which can be produced by cold rolling and recrystallization annealing. We have fabricated hi-axially textured pure Ni tapes for the application of coated conductors. The sintered Ni rod was cold-rolled into the thin tapes of $50{\mu}m$ thickness and the tapes were heat-treated for texture development with line-focused infrared heater. The temperature was maintained at $800\sim1050^{\circ}C$, using 1kW double ended linear halogen lamp in $96%Ar-4%H_2$ atmosphere The biaxially tortured Ni tapes were successfully formed by line-focused infrared heat treatment The texture of the annealed Ni tapes was analysed using the GADDS (general area detector diffraction system). The full width at half maximum values of phi and omega scan for the Ni tapes were less than $10^{\circ}$ and the grain size was $20-50{\mu}m$.

• Coupled systems mechanics
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• 제12권5호
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• pp.409-418
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• 2023

A coupled algorithm is proposed which first considers the creation of porous structure of the material and then the simulations of response of mechanical components with porous structure to a variable load history. The simulations are carried out by the Prandtl operator approach in the finite element method (FEM) which enables structural simulations of mechanical components subjected to variable thermomechanical loads. Temperature-dependent material properties and multilinear kinematic hardening of the material can be taken into account by this approach. Several simulations are then performed for a tensile-compressive specimen made of a generic porous structure and mechanical properties of Aluminium alloy AlSi9Cu3. Variable mechanical load history has been applied to the specimens under constant temperature conditions. Comparison of the simulation results shows a considerable elastoplastic stress-strain response in the vicinity of pores whilst the surface of the gauge-length of the specimen remains in the elastic region of the material. Moreover, the distribution of the pore sizes seems more influential to the stress-strain field during the loading than their radial position in the gauge-length.

• 한국재료학회지
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• 제5권7호
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• pp.880-887
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• 1995

융체방사법으로 제작한 YB $a_2$C $u_3$A $g_{15}$과 YbB $a_2$C $u_3$A $g_{x}$(x=5, 16 and 53) 예비 합금 리본(precursor alloy ribbon)을 263~322$^{\circ}C$에서 산화시키고, 산소 1기압 온도 872~89$0^{\circ}C$에서 열처리하였다. 또한 약 10개의 리본을 층으로 쌓아 프레스로 압축.접착시켜 다층 시편(multilayered specimen)을 제작하였다. 이 다충 시편도 위의 리본과 같은 조건에서 열처리하였다. YB $a_2$C $u_3$ $O_{7-{\delta}}$ 혹은 YbB $a_2$C $u_3$ $O_{7-{\delta}}$상이 모든 리본과 모든 다층 시편에서 형성되었다. 이 1-2-3상들은 모든 리본에서 집합조직(texture)을 나타내지 않았으나, 다층 시편들에서는 약간의 집합조직을 나타내었다. 모든 리본은 0 자장 77K에서 임계 전류 밀도 $J_{c}$가 0을 나타내었다. 다층 시편 중에서 YB $a_2$C $u_3$A $g_{15}$과 YbB $a_2$C $u_3$A $g_{16}$시편이 각각 260, 180A/$\textrm{cm}^2$의 임계 전류 밀도를 나타내었다. 여러 리본들 중에서 YB $a_2$C $u_3$A $g_{15}$ 과 YbB $a_2$C $u_3$A $g_{16}$ 리본이, 프레스 변형으로 집합조직을 가지게 함으로써 향상된 $J_{c}$를 가진 초전도 산화물을 만들 수 있는 적절한 조성을 가지고 있다. 다층 YB $a_2$C $u_3$A $g_{15}$ 시편의 개시 임계 온도 ( $T_{on}$ )는 92K 이었으며, 다층 YbB $a_2$C $u_3$A $g_{x}$(x=5, 16 and 53)의 $T_{on}$ 은 88~90K이었다.

• 열처리공학회지
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• 제29권1호
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• pp.1-7
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• 2016

Titanium and its alloys can be usually joined with brazing method. And the alloys should be brazed at low temperature to keep their original microstructure. In this study, the mechanical strength and microstructure of the CP-Ti joint-brazed with $Zr_{54}Ti_{22}Ni_{16}Cu_8$ filler metal having melting temperature of $774{\sim}783^{\circ}C$ were investigated. The tensile strengths of the joint-brazed at $800^{\circ}C$ with $100^{\circ}C/min$ of cooling rate showed more than 400 MPa which was as high as base metal. The $Widmanst{\ddot{a}}tten$ structure consisting of Ti and $Ti_2Ni$ phase was observed in the joint area. However, the tensile strengths of the joint-brazed at $800^{\circ}C$ with $15^{\circ}C/min$ of cooling rate were decreased and the Ti, $(Ti,Zr)_2Ni$ and $Ti_2Ni$ phases were observed at the joint area. It is believed that the $(Ti,Zr)_2Ni$ laves phases could decrease the mechanical strength of the joint and the cooling rate should be controled to get high strength of the titanium joint.

• Transactions on Electrical and Electronic Materials
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• 제1권2호
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• pp.32-37
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• 2000

Effect of alloying element additions to Ag on thermal conductivity and electrical conductivity of sheath materials for Bi-Pb-Sr-Ca-Cu-O(BSCCO) tapes has been characterized. The thermal conductivity at low temperature range (10~300K) of Ag and Ag alloys were evaluated by both direct and indirect measurement techniqueas and compared with each other, It was observed that the thermal conductivity decreases with increasing the content of alloying element such as Au, Pd and Mg. Thermal conductivity of pure Ag at 3 0K was measured to be 994.0 W(m.K) on the other hand, the corresponding values of $Ag_{0.9995}Mg_{0.0005}$, $Ag_{0.974}$, $Au_{0.025}$, $Mg_{0.001}$, $Ab_{0.973}$, $Au_{0.025}$, $Mg_{0.002}$ and $Ag_{0.92}$, $Pb_{0.06}$, $Mg_{0.02}$ were 342.6, 62.1, 59.2 and 28.9 W(m.K), respectively, indicating 3 to 30 times lower than that of pure Ag. In addition, the thermal conductivity of pure Ag measured by direct and indirect measurement techniques was 303.2 and 363.8 W(m.K) The difference in this study is considered to be within an acceptable error range compared to the reference data.

• 보존과학회지
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• 제20권
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• pp.23-30
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• 2007

호록 미륵사지에서 출토된 동경의 성분을 분석하여 어떠한 배합비로 주조하였는지 또한 금속조직 관찰을통하여 동경의 제작기법을 그리고 납동위원소비를 분석하여 동경에 쓰인 납이 어느 지역의 방연석을 사용한 것인지를 검토하였다. 동경의 성분분석 결과, Cu의 농도는 68.8-73.3wt% Sn의 농도는 21.6-24.9wt%로 나타났으며, Pb의 함량은 시료번호 미륵 2와 3이 미륵 4에 비해 높게 나타났다. 미세조직은 미륵 2와 3의 경우는 주조조직으로서 ${\alpha}$상과 ${\alpha}+{\delta}$상으로 이루어져 있었으며, 미륵 4의 경우는 마르텐사이트 조직이 관찰되는 것으로 보아 인위적인 열처리가 있었음을 알 수 있다. 납동위원소비를 통한 산지분석결과에서는 동경의 주조시 사용된 납의 경우 일본지역에서 쓰인 방연석과 깊은 상관관계가 있는 것으로 나타났다. 이 연구 결과는 익산 미륵사지에서 출토된 동경의 제작기법 및 교류관계 등을 알아볼 수 알 수 있는 귀중한 자료로 활용될 것이다.

• 헤리티지:역사와 과학
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• 제46권1호
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• pp.208-227
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• 2013

본고에서는 더부골 고분군 출토 청동용기 27점에 대한 미세조직과 성분분석을 통해 고려 말 민간에서 사용된 청동용기의 제작방법과 기술체계의 변화를 살펴보았다. 본 연구대상 청동용기는 합금조성과 제작공정을 고려하여 네 가지 형식으로 나눌 수 있는데 1) 구리-주석(22% 정도) 합금을 이용한 주조${\rightarrow}$고온단조${\rightarrow}$담금질, 2) 구리-주석(10% 이하)-납 합금을 이용한 주조${\rightarrow}$서냉, 3) 구리-주석(10~20%)-납 합금을 이용한 주조${\rightarrow}$담금질, 4) 구리-주석(10~20%)-납 합금을 이용한 주조${\rightarrow}$고온단조${\rightarrow}$담금질이 있다. 청동용기의 제작방법과 기술체계의 연구에 있어서 합금조성과 제작공정은 중요한 부분을 차지한다는 것이 본고에서 확인되었다. 합금조성에 있어서 납의 첨가는 담금질 처리온도, 불순개재물의 차이, 청동용기의 표면색상에 영향을 미친 것으로 판단된다. 담금질 처리는 납을 첨가한 경우 $586{\sim}520^{\circ}C$에서 실시되었고, 납을 포함하지 않은 경우 $799{\sim}586^{\circ}C$에서 수행되었다. 미세조직 내에 존재하는 불순개재물에서도 합금재료로서 납의 첨가 유무에 따라 셀레늄의 존재 유무가 나타났는데 이는 구리-주석(22% 정도) 합금의 경우 구리제련과정에서 이미 납이 포함되지 않은 구리광석을 사용했을 가능성을 제시한다. 또한 청동용기가 매장환경하에서 부식될 때 합금재료로서 납의 첨가 여부로 인해 표면색 차이가 나타나는 것으로 밝혀졌는데. 합금 조성에 따른 표면 색상분석에서 납이 첨가되면 청동용기의 표면색이 연녹색 또는 암녹색을 띠었고, 그렇지 않은 경우에는 암갈색 또는 검은색을 띠는 것으로 확인되었다. 제작공정에 있어서는 담금질 처리 유무에 따라 청동용기의 두께 차이가 나타났는데 주조 후 서냉시켜 만든 용기의 두께는 1mm 이상이었지만 담금질 과정이 포함된 용기의 두께는 대부분 1mm 이하였다. 제작공정은 사회적 분위기도 반영하는데, 고려 말 동과 숙련된 장인이 부족했지만 청동용기의 수요가 증가하면서 비싼 주석 대신 납을 사용하고, 고온에서 형태 가공을 하지 않고 짧은 시간에 대량으로 만들 수 있는 방법을 선택한 것으로 추정된다. 이번 연구결과는 고려시대 장인들이 여러 가지 합금비율에 따른 다양한 제작기법을 사용한 기술혁신으로 부족한 원료상황을 극복했다는 것을 보여준다. 최근 들어 많은 양의 청동용기들이 발굴 조사되고 있다. 본 연구는 적절한 분석방법을 통해 관련 기술 특성에 대한 지식뿐만 아니라 그러한 기술체계가 확립될 수밖에 없었던 사회적 배경에 대한 중요한 자료로 판단된다.