• Title/Summary/Keyword: Cryogenic pump

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Performance Design of Turbopump Type Liquid Rocket Engine System with Separate Flow Cycle (터보펌프 방식을 사용하는 개방형 가스발생기 사이클 로켓엔진의 성능설계)

  • Park Byunghoon;Yang Heesung;Kim Wonho;Ju Daesung;Yoon Woongsup
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.123-127
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    • 2005
  • LRE(liquid rocket engine) performance design code with several modules for each engine component has been developed for a preliminary design purpose. Thrust chamber, non-cryogenic centrifugal pump, single stage axial impulse turbine, gas generator and exhaust pipe for extra thrust have been considered. For simplicity, pump exit pressures are fixed, which eliminates pressure balancing problem between thrust chamber and turbopump unit. In this paper, calculated performance parameters with system flow charts and the design methodologies for each component are briefly presented and the results are compared with tile real engine specification.

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Reliability Assesment Test on the Regular Maintenance of HTS Cable System (초전도케이블시스템 유지.보수에 따른 신뢰성 평가 시험)

  • Sohn, Song-Ho;Yang, Hyung-Suk;Lim, Ji-Hyun;Choi, Ha-Ok;Kim, Dong-Lak;Ryoo, Hee-Suk;Hwang, Si-Dole
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.361-361
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    • 2009
  • KEPCO High Temperature Superconducting (HTS) cable system rated with $3\Phi$, 22.9kV, 1250A was laid in 2006, and the long term test is in progress. The HTS cable system with the cooling system has been operated below cryogenic temperature. That environment exposes the system to the thermo-mechanical stress due to the significant temperature difference, and the cooling system has moving parts for the forced circulation of the coolant. Therefore the HTS cable system experiences thermal fatigue and moving part such as liquid nitrogen pump need a regular replacement every 5000 hours Building the assessment criterion, the maintenance procedure was established and regular preventive maintenance was done; improvement of the termination structure and the replacement of the bearing of liquid nitrogen pump. Following the proper process, the reliability assessment test including He leakage detection and the stability of flow rate was performed. This paper describes the process and result of the first regular maintenance of KEPCO HTS cable system

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Process Design and Analysis of BOG Re-liquefaction System with Pre-liquefaction of NGL (NGL 분리식 BOG 재액화 공정 고안 및 해석)

  • Yun, Sang-Kook
    • Journal of the Korean Institute of Gas
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    • v.19 no.3
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    • pp.32-37
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    • 2015
  • The boil-off-gases(BOG) in cryogenic LNG storage tanks are generating continuously due to the heat leakage and need to be re-liquefied by the effective way. As the present method to reliquefy BOG is using LNG cold energy to be supplied after low pressure primary pump, the demand of LNG flow rate should be over 10 times of BOG produced rate to reliquefy it. This research invented new effective re-liquefaction system having only 3~4 times of LNG flow rate against unit BOG, that the pre-liquefaction process of NGL and the use of high pressure LNG cold energy after secondary pump. By the analysis, it could be high efficient reliquefying system for all amount of BOG treatment even during the summer time, and improvement of operation safety and efficiency of LNG terminal.

KOMAC RFQ Vacuum System

  • Han, J.M.d;S.H.Jeong;Cho, Y.S.;Park, B.H.
    • Proceedings of the Korean Vacuum Society Conference
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    • 1999.07a
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    • pp.33-33
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    • 1999
  • The design of a vacuum pumping system for the KOMAC (Korea Multipurpose Accelerator Complex) RFQ(Radio-Frequency Quadrupole) linac is described. [Fig] Resulted from the lost proton beam, gas streaming from the LEBT (Low Energy Beam Transport) and out-gassing from the surfaces of the RFQ cavity and vacuum plumbing, the total gas load will be on the order of 7.2$\times$10-4 Torr-liters/sec, consisting mainly of hydrogen. The system designed to pump on a continual basis with redundancy to ensure that the minimal operating vacuum level of 1.0$\times$10-6 Torr is maintained even under abnormal conditions. Details of the design, performance analysis and the preliminary test results of the cryogenic pumps are presented.

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Low Temperature Test of HWR Cryomodule

  • Kim, Heetae;Kim, Youngkwon;Lee, Min Ki;Park, Gunn-Tae;Kim, Wookang
    • Applied Science and Convergence Technology
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    • v.25 no.3
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    • pp.47-50
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    • 2016
  • Low temperature test for half-wave resonator (HWR) cryomodule is performed at the superfluid helium temperature of 2 K. The effective temperature is defined for non-uniform temperature distribution. Helium leak detection techniques are introduced for cryogenic system. Experimental set up is shown to make the low temperature test for the HWR cryomodule. The cooldown procedure of the HWR cryomodule is shown from room temperature to 2 K. The cryomodules is precooled with liquid nitrogen and then liquid helium is supplied to the helium reservoirs and cavities. The pressure of cavity and chamber are monitored as a function of time. The vacuum pressure of the cryomodule is not increased at 2 K, which shows leak-tight in the superfluid helium environment. Static heat load is also measured for the cryomodule at 2.5 K.

Heat Exchanger Design Analysis for Propellant Pressurizing System of Satellite Launch Vehicles (소형위성 발사체용 추진제 가압 열교환기 설계 해석)

  • Lee H. J.;Han S. Y.;Chung Y. G.;Cho N. K.;Kil G. S.;Kim Y. K.
    • Journal of computational fluids engineering
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    • v.9 no.3
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    • pp.49-56
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    • 2004
  • A heated and expanded helium is used to pressurize liquid propellants in propellant tanks of propulsion system of liquid propellant launch vehicles. To produce a heated and expanded helium, an hot-gas heat exchanger is used by utilizing heat source from an exhausted gas, which was generated in a gas generator to operate turbine of turbo-pump and dumped out through an exhaust duct of engine. Both experimental and numerical approaches of hot-gas heat exchanger design were conducted in the present study. Experimentally, siliconites - electrical resistance types - were used to simulate the full heat condition instead of an exhausted gas. Cryogenic heat exchangers, which were immersed in a liquid nitrogen pool, were used to feed cryogenic gaseous helium in a hot-gas heat exchanger. Numerical simulation was made using commercially utilized solver - Fluent V.6.0 - to validate experimental results. Helically coiled stainless steel pipe and stainless steel exhausted duct were consisted of tetrahedron unstructured mesh. Helium was a working fluid Inside helical heat coil and regarded as an ideal gas. Realizable k-』 turbulent modeling was adopted to take turbulent mixing effects in consideration. Comparisons between experimental results and numerical solutions are Presented. It is observed that a resulted hot-gas heat exchanger design is reliable based on the comparison of both results.

Cooling performance test of the superconducting fault current limiter

  • Yeom, H.;Hong, Y.J.;In, S.;Ko, J.;Kim, H.B.;Park, S.J.;Kim, H.;Kim, H.R.
    • Progress in Superconductivity and Cryogenics
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    • v.16 no.4
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    • pp.66-70
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    • 2014
  • The superconducting fault current limiter (SFCL) is an electrical power system device that detects the fault current automatically and limits the magnitude of the current below a certain safety level. The SFCL module does not have any electrical resistance below the critical temperature, which facilitates lossless power transmission in the electric power system. Once given the fault current, however, the superconducting conductor exhibits extremely high electrical resistance, and the magnitude of the current is accordingly limited to a low value. Therefore, SFCL should be maintained at a temperature below the critical temperature, which justifies the cryogenic cooling system as a mandatory component. This report is a study which reported on the cooling system for the 154 kV-class hybrid SFCL owned by Korea Electric Power Corporation (KEPCO). Using the cryocooler, the temperature of liquid nitrogen (LN2) was lowered to 71 K. The cryostat was pressurized to 5 bars to improve the dielectric strength of nitrogen and suppress nitrogen bubble foaming during operation of SFCL. The SFCL module was immersed in the liquid nitrogen of the cryostat to maintain the superconducting state. The performance test results of the key components such as cryocooler, LN2 circulation pump, cold box, and pressure builder are shown in this paper.

Heat transfer performance of a helical heat exchanger depending on coil distance and flow guide for supercritical cryo-compressed hydrogen

  • Cha, Hojun;Choi, Youngjun;Kim, Seokho
    • Progress in Superconductivity and Cryogenics
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    • v.24 no.3
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    • pp.62-67
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    • 2022
  • Liquid hydrogen (LH2) has a higher density than gaseous hydrogen, so it has high transport efficiency and can be stored at relatively low pressure. In order to use efficient bulk hydrogen in the industry, research for the LH2 supply system is needed. In the high-pressure hydrogen station based on LH2 currently being developed in Korea, a heat exchanger is used to heat up supercritical hydrogen at 700 bar and 60 K, which is pressurized by a cryogenic high-pressure pump, to gas hydrogen at 700 bar and 300 K. Accordingly, the heat exchanger used in the hydrogen station should consider the design of high-pressure tubes, miniaturization, and freezing prevention. A helical heat exchanger generates secondary flow due to the curvature characteristics of a curved tube and can be miniaturized compared to a straight one on the same heat transfer length. This paper evaluates the heat transfer performance through parametric study on the distance between coils, guide effect, and anti-icing design of helical heat exchanger. The helical heat exchanger has better heat transfer performance than the straight tube exchanger due to the influence of the secondary flow. When the distance between the coils is uniform, the heat transfer is enhanced. The guide between coils increases the heat transfer performance by increasing the heat transfer length of the shell side fluid. The freezing is observed around the inlet of distribution tube wall, and to solve this problem, an anti-icing structure and a modified operating condition are suggested.

Turbopump System Performance Design for Conceptual Design of Separate Flow Cycle LRE System (개방형 액체로켓엔진시스템 개념설계를 위한 터보펌프시스템 성능설계)

  • Yang Hee-Sung;Park Byung-Hoon;Kim Won-Ho;Ju Dae-Sung;Yoon Woong-Sup
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.128-133
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    • 2005
  • In this study, performance design programs for components of a turbopump unit (TPU) in a Liquid Rocket Engine (LRE), that has non-cryogenic centrifugal pumps and 1-stage impulse turbine with partial admission nozzle, were developed. The programs were integrated in a TPU module by balancing the mass flow rate for pump-turbine power, and the module was inserted into the LRE system conceptual design program. The fundamental design conditions, satisfying LRE system requirements and minimum mass flow rate condition of gasgenerator, were found and compared with data from a Russian liquid rocket engine.

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Investigation of the Cryogenic Oxidizer Tank Inner Phenomena of Pump-fed Liquid Rocket Engine Propulsion System (터보펌프식 액체추진기관에서의 극저온 산화제 탱크 내부 현상 고찰)

  • 조남경;권오성;정용갑;조인현;김영목;조기주;정영석
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.10a
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    • pp.238-241
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    • 2003
  • In case of liquid rocket using turbopump, the inner pressure of liquid oxygen tank is maintained low, so vaporization of LOX is generally occurred. This vaporization tendency increases as the inlet helium gas temperature is higher. For estimating the amount of helium in the rocket system, the LOX vaporization phenomena should be carefully considered. In this paper, Inner process of LOX tank is analyzed by two phase flow modeling. the vaporization rate and required Helium mass is investigated with varying inlet helium temperature and heat transfer coefficient.

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